M451-3 Kawasaki KZ 1000 Z 1100 Fours 1981 – 2002 Service Manual

This Kawasaki motorcycle manual is 376 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Expendable supplies / Shop tools / Emergency tool kit / Troubleshooting and tune-up equipment / Specifications

CHAPTER TWO / TROUBLESHOOTING
Starting difficulties / Poor performance / Clutch and transmission / Drive train / Chassis / Brakes / Electrical system / Charging system / Lighting / Fuses / Wiring / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Model identification / Scheduled maintenance / Engine oil and filter / Drive chain lubrication / Swing arm lubrication / Steering head lubrication / Wheel bearing lubrication / Shaft drive lubrication / General lubrication / Battery / Air filter / Clutch adjustment / Drive chain adjustment / Steering play inspection / Front forks / Rear shock absorbers (dual shock models) / Rear shock absorbers (uni-track models / Tires / Wire wheels / Cast wheels / Disc brake / Nuts, bolts and fasteners / Engine tune-up / Fuel system / Spark plugs / Air suction valves / Valve clearance / Ignition timing / Carburation or fuel injection / Cylinder compression / Storage / Specifications

CHAPTER FOUR / ENGINE
Break-in / Cam chain and tensioner / Valve cover / Camshafts / Cylinder head / Valves and valve components / Cylinder block / Pistons and rings / Oil cooler / removal installation / Oil pump / Crankcase / Crankshaft and cam chain / Crankcase assembly / Specifications

CHAPTER FIVE / CLUTCH
Operation / Clutch release / Overhaul / Specifications

CHAPTER SIX / TRANSMISSION
Sprocket cover / Engine sprocket / Neutral switch / Shift linkage / Shift drum and forks / Transmission gears / Front bevel drive / Specifications

CHAPTER SEVEN / CARBURETION AND EXHAUST SYSTEMS
Carburetor operation service troubleshooting / Rejetting / Fuel level inspection / Idle mixture adjustment / Crankcase breather / Air suction system / Fuel tank / Fuel tap / Fuel level sending unit / Exhaust system / Specifications

CHAPTER EIGHT / FUEL INJECTION SYSTEM
Fuel injection operation / Fuel injection precautions / Fuel injection scheduled maintenance / Fuel injection testing / Quick diagnosis / Fuel system tests / Control unit system tests / Sensor tests / Signal test / Last chance / Fuel injection disassembly / Control unit / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Fuses / Battery / Ignition system / Spark plugs / Ignition coils / Pickup coils / Ignition advance mechanism / IC igniter / Charging system / Alternator / Starting system / Starter motor / Starter clutch / Starter solenoid / Starter lockout switch / Lighting system / Turn signal cancelling system / Fuel gauge / Fuel level sensor / Electric instruments / Tachometer/voltmeter / Electronic warning unit / Horn / Voltmeter / Specifications

CHAPTER TEN / WHEELS, TIRES AND BRAKES
Wire wheels / Cast wheels / Front rear wheel / Wheel bearings and seals / Axle / Brakes / Brake system bleeding / Brake fluid change / Brake hose / Brake pads and calipers / Front rear master cylinder / Brake discs / Specifications

CHAPTER ELEVEN / CHASSIS
Fairing / Handlebars / Front forks / Steering / Shock absorbers / Swing arm / Uni-track rear suspension / Drive chain / Final gear case / Swing arm / Drive shaft / Specifications

SUPPLEMENT / 1982-2002 POLICE MODEL SERVICE INFORMATION

INDEX

WIRING DIAGRAMS

Models covered:
1981-1982 Kawasaki KZ1000 KZ 1000 J1, J2 Standard (US and Canada)
1981-1982 Kawasaki KZ1000 KZ 1000 K1, K2 LTD (US and Canada)
1981-1982 Kawasaki KZ1000 KZ 1000 M1, M2 CSR (US and Canada)
1982-1983 Kawasaki KZ1000 KZ 1000 R1, R2 Replica (US and Canada)
1981-1983 Kawasaki KZ1100 KZ 1100 A1, A2, A3 Standard (US and Canada)
1981-1982 Kawasaki KZ1100 KZ 1100 B1, B2 GP (US and Canada)
1982-1983 Kawasaki KZ1100 KZ 1100 D1, D2 Spectre (US and Canada)
1983 Kawasaki KZ1100 KZ 1100 L1 LTD-shaft (US and Canada)
1981 1982 Kawasaki Z1000 Z 1000 J1, J2 (Other than US and Canada)
1981 1982 Kawasaki Z1000 Z 1000 K1, K2 (Other than US and Canada)
1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Kawasaki Z1000 Z 1000 Police Model P1-P21 (US and Canada)
1983 Kawasaki Z1000 Z 1000 R2 (Other than US and Canada)
1983 Kawasaki Z1000J3 Z 1000 J3(Other than US and Canada)
1981 1982 Kawasaki Z1100 Z 1100 A1, A2 (Other than US and Canada)
1983 1984 Kawasaki Z1100 Z 1100 A1, A2 (Other than US and Canada)
1985 Kawasaki Z1100 Z 1100 A3 (Other than US and Canada)
1981 1982 Kawasaki Z1100 Z 1100 B1, B2 (Other than US and Canada)
1983 Kawasaki Z1100 Z 1100 D2 (Other than US and Canada)
1984 1985 Kawasaki ZN1100 Z 1100 B1, B2 (US and Canada)
1983 1984 Kawasaki ZX1100 Z 1100 A1, A2 (US and Canada)

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