Clymer 1987 – 2006 Yamaha YFZ350 Banshee Service Repair Manual M486-6

This Yamaha Banshee manual is 400 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, warnings and cautions / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Sealant, cements and cleaners / Threadlocking compound / Expendable supplies / Serial numbers / Basic hand tools / Precision measuring tools / Test equipment / Special tools / Mechanic’s tips / Ball bearing replacement / Seals /Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Poor engine performance / Engine noises / Starting system / Charging system / Ignition system / Fuel system / Engine overheating / 2-stroke crankcase pressure test / Clutch / Transmission / Kickstarter / Drive train noise / Handling / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Service maintenance intervals schedule / Engine lubrication / / Engine oil and filter change / Periodic lubrication / Control cable lubrication / Drive chain cleaning adjustment lubrication / Periodic maintenance / Non-scheduled maintenance / Parking brake adjustment / Speed limiter / Air filter / Toe-in adjustment / Tune-up / Valve clearance / Cylinder compression test check / Spark plug / Ignition timing / Pilot air screw adjustment / Idle speed adjustment / Storage / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head / Cylinder / Pistons, wrist pins and piston rings / Reed valve assembly / Specifications

CHAPTER FIVE / ENGINE LOWER END
Removal installation / Drive sprocket / Crankcase and crankshaft / Engine break-in / Specifications

CHAPTER SIX / CLUTCH, PRIMARY DRIVE, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch release lever / Clutch / Water pump and primary drive gears / Kickstarter and idler gear / External shift mechanism / Clutch cable / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission / Transmission overhaul / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Air box / Carburetor / Carburetor float height adjustment / Carburetor rejetting / Throttle cable replacement / Fuel tank / Fuel shutoff valve / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Component testing / Capacitor discharge ignition / Flywheel / CDI unit / Ignition coil / Spark plug / Throttle override system T.O.R.S. / Lighting system / Lighting voltage tests / Voltage regulator / Switches / Wiring diagrams / Specifications

CHAPTER TEN / LIQUID COOLING SYSTEM
Safety precautions / Cooling system inspection / Radiator / Water pump / Water pump drive gear / Radiator hose joint and O-ring / Breather hoses / Hoses / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Front suspension / Shock absorber / Steering knuckle / Control arms / Handlebar / Tie rods / Steering shaft / Tires and wheels / Specifications

CHAPTER TWELVE / REAR SUSPENSION
Rear wheels / Rear axle / Rear axle housing / Drive chain / Driven sprocket / Tire changing and tire repairs / Shock absorber / Suspension linkage / Rear swing arm / Specifications

CHAPTER THIRTEEN / BRAKES
Disc brakes / Front caliper / Front master cylinder / Rear caliper / Rear master cylinder / Brake hose replacement / Brake disc / Brake bleeding / Specifications

CHAPTER FOURTEEN / BODY
Seat / Front panel and side covers / Front fender / Rear fender / Footpegs / Front bumper / Rear bumper / Specifications

INDEX

WIRING DIAGRAMS

Models Covered:
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 YAMAHA YFZ350 YFZ 350

Clymer Manuals Yamaha Banshee YFZ350 Manual

YFZ350 Banshee (1987-2006) 48664866b4866p

Yamaha YFM YTM 200 225 Service Repair Manual M394

This Yamaha ATV manual is 296 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, caution and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Parts replacement / Basic hand tools / Test equipment / Mechanic’s tips

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Engine starting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Carburetor / Charging system / Electrical starting system / Electrical problems / Ignition system / Excessive vibration / Front suspension and steering / Brake problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Service intervals / Tires and wheels / Battery / Periodic lubrication / Engine oil and filter change / Front fork oil change / Final drive oil change / Steering head bearing lubrication / Knuckle and steering shaft lubrication / Periodic maintenance / Drive chain adjustment / Brake adjustment / Clutch adjustment / Decompression lever adjustment / Air cleaner service / Fuel shut off valve and filter service / Steering inspection and steering head adjustment / Suspension adjustment / Tune-up / Torque cylinder head bolts / Valve clearance adjustment / Camshaft chain adjustment / Engine compression check / Ignition timing / Idle speed adjustment / Specifications

CHAPTER FOUR / ENGINE
Engine principles / Engine cooling / Servicing engine in frame / Engine / Cylinder head / Camshaft/rocker arms / Camshaft chain / Cam chain tensioner (automatic type) / Cam chain tensioner (adjustable type) / Valves and valve components / Cylinder / Piston and piston pin / Piston rings / Oil pumps / Crankcase and crankshaft / Alternator rotor, starter clutch assembly and gears / Recoil starter / Middle gear case / Middle/reverse gear case / Break-in / Specifications

CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Clutch lever and external shift mechanism / Drive sprocket (YTM200K, L, N) / Transmission / Specifications

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor operation / Carburetor service / Carburetor adjustments / Throttle cable / Fuel tank / Fuel shutoff valve / Exhaust system / Specifications

CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system (shaft drive models) / Charging system (chain drive models) / Alternator / Ignition system (fully transistorized) / Ignition unit / Ignition coil / Pickup coil / Spark plugs / Starting system / Lighting system / Switches / Fuse / Specifications

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING (YTM200 AND YTM225)
Front wheel / Front hub / Handlebar / Steering head / Front forks / Tires / Specifications

CHAPTER NINE / FRONT SUSPENSION AND STEERING (YFM200)
Front wheel / Front hubs / Steering / Steering shaft / Handlebar / Front shock absorbers (YFM200DXS) / Specifications

CHAPTER TEN / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear axle (chain drive) / Rear axle (drive shaft) / Drive chain (YTM200K, L, and N) / Driven sprocket (chain drive) / Tire changing and tire repairs / Rear shock absorber (YTM225 and YFM200DXS) / Swing arm (YTM225 and YFM200DXS) / Final drive unit and drive shaft / Rear axle bearing holder / Specifications

CHAPTER ELEVEN / BRAKES
Front drum brake / Rear disc brake / Brake cables / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1985 1986 Yamaha YFM200 YFM 200
1983 1984 1985 Yamaha YTM200 YTM 200
1983 1984 1985 Yamaha YTM225 YTM 225

YFM200 (1983-1985)
YTM225 (1983-1985)
YTM200 (1985-1986)
394394b

Yamaha Rhino YXR700 2008 – 2012 Service Repair Manual Clymer M291

This Yamaha Rhino 700 manual is 420 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications Specs

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine does not start / Poor engine performance / Fuel system / Electronic diagnostic system / Trouble codes / Charging system troubleshooting / Ignition system troubleshooting / Starting system troubleshooting / Engine lubrication / Cylinder leakdown test / Clutch troubleshooting / Transmission troubleshooting / Axles, differential and final drive unit / Drive shafts and middle gear unit Electrical testing / Lighting and signal system troubleshooting / Front suspension and steering / Rear suspension / Brake system / Specifications Specs

CHAPTER THREE / LUBRICATION, MAINTENANCE and TUNE-UP
Tune-up / Fuel requirements / Air filter / Engine oil and filter / Engine oil pressure check / Front differential / Final drive oil / Cooling system / Spark plug / Valve clearance / Engine compression check / Fuel hose inspection / Breather hoses inspection Throttle body and air intake joint inspection / Accelerator cable adjustment / Ignition timing inspection / Select lever adjustment / Drive belt inspection / Engine break-in / Specifications Specs

CHAPTER FOUR / ENGINE TOP END AND EXHAUST SYSTEM
Exhaust system / Cylinder head / Camshaft and rocker arms / Cam chain and guides / Valves and valve components / Cylinder / Piston and piston rings / Specifications Specs

CHAPTER FIVE / ENGINE LOWER END
Balancer and oil pump gears / Oil pressure relief valve / Cam chain and guides / Crankcase / Crankcase seals and bearings / Relief valve and oil pipe adapter / Crankshaft / Balancer shaft / Oil pump / Middle gear bearing housing / Middle driven pinion gear bearing housing / Middle driven shaft / Middle gear assembly shim and lash adjustment / Universal joint / Shifting check / Specifications Specs

CHAPTER SIX / CLUTCH and SHEAVES
Drive belt air duct assembly / Drive belt cover / Outer bearing housing / Drive belt / Primary and secondary sheaves / Left crankcase cover / Centrifugal clutch / Specifications Specs

CHAPTER SEVEN / TRANSMISSION and SHIFT MECHANISM
Select lever assembly / External shift mechanism / Transmission / Shift drum and forks / Specifications Specs

CHAPTER EIGHT / FUEL INJECTION SYSTEM
Fuel injection FI / Fuel delivery system tests / Fuel tank / Fuel pump / Fuel level sender / Fuel injection system relay / Throttle body / Fuel rail and fuel injector / Idle speed control unit / Throttle position sensor / Engine control unit ECU / Intake air pressure sensor / Intake air temperature sensor / Coolant temperature sensor / Crankshaft position sensor / Speed sensor / Lean-angle sensor / Rollover valve / Air box / Air intake duct / Accelerator cable / Specifications Specs

CHAPTER NINE / ELECTRICAL SYSTEM
Electrical connectors / Battery / Charging system / Regulator/rectifier / Right crankcase cover, stator coil and crankshaft position sensor / Flywheel, starter clutch and starter clutch gears / Ignition system / Ignition coil / Lean-angle sensor / Ignition timing / Starter / Starter relay / Lighting system / Meter assembly and indicator lights / Four-wheel-drive indicator and relays / Helmet seat belt display / Cooling system / Load control relay / Switches / Diode / Auxiliary DC jack / Fuses / Specifications Specs

CHAPTER TEN / LIQUID COOLING and OIL COOLER SYSTEMS
Radiator / Cooling fan / Coolant reservoir / Thermostat / Water pump / Oil cooler lines and hoses / Oil cooler / Specifications Specs

CHAPTER ELEVEN / FRONT SUSPENSION and STEERING
Wheels / hub / Steering knuckle / control arms / Front shock absorbers / Steering wheel / Tie rod boots and tie rod ends / Steering gearbox, steering column and steering shaft / Toe-in adjustment / Tires / Wheel runout / Specifications Specs

CHAPTER TWELVE / FRONT AXLES and DIFFERENTIAL
Front axle / Front differential Universal joint / Front drive shaft / Specifications Specs

CHAPTER THIRTEEN / REAR SUSPENSION
Wheels / hub / knuckle / Stabilizer (2008-2009 models) / Rear control arms / Rear shock absorbers / Specifications Specs

CHAPTER FOURTEEN / REAR AXLES and FINAL DRIVE
Rear axle / Final drive unit / Rear shaft / Specifications Specs

CHAPTER FIFTEEN / BRAKES
Brake bleeding flushing and draining / Brake pads / caliper / Master cylinder / Parking brake / Parking brake cable / Parking brake lever / Brake disc / Specifications Specs

CHAPTER SIXTEEN / BODY
Plastic rivets / Blind rivets / Hood / Seats, seat supports and driver seat rail / Rear console / Front console / Corner panels and side panels / Center protector / Left protector / Right protector / Upper instrument panel / Lower instrument panel / Side doors / Seat belts and buckles / Cargo bed / Frame enclosure assembly / Front bumper / Skid plates / Pedal assembly / Floorboard / Specifications Specs

INDEX

COLOR WIRING DIAGRAMS

Models covered: 2008 2009 2011 2012 Yamaha Rhino 700 FI Fuel Injection Injected models

Rhino 700 (2008-2009 and 2011-2012)

291291b

Yamaha Raptor YFM700R 2006 – 2009 Service Repair Manual M290

This Yamaha Raptor 700R Manual is 324 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine does not start / Engine performance / Electronic diagnostic system / Engine noise / Engine leakdown test / Clutch / Transmission / External shift mechanism / Electrical testing / Engine starting system / Brakes / Steering and handling / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Tune-up / Engine oil / Air filter / Control cable inspection and lubrication / Throttle cable and speed limiter adjustment / Clutch lever / Crankcase breather hoses / Spark plug / Ignition timing / Cylinder compression / Valve clearance / Exhaust system / Fasteners / Specifications

CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head / Camshaft and rocker arms / Cam chain and guide / Valves / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine removal and installation / Left crankcase cover / Torque limiter / Starter idle gear / Flywheel (alternator rotor) and starter clutch / Camshaft chain and guides / Right crankcase cover / Oil pump / Crankshaft and balancer drive gears / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Engine break-in / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch release lever assembly / External shift mechanism / Reverse shift lever / Clutch cable / Reverse cable / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL GEAR SHIFT MECHANISM
Mainshaft / Countershaft / Reverse countershaft / Shift drum and forks / Specifications

CHAPTER EIGHT / FUEL INJECTION SYSTEM
Fuel injection FI / Fuel tank / Fuel tank plate / Fuel pump / Fuel pump relay / Throttle body / Fuel injector / ECU / Throttle position sensor / Intake air pressure sensor / Intake air temperature sensor / Engine coolant temperature sensor / Crankshaft position sensor / Speed sensor / Lean-angle sensor / Air box / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Charging system / Alternator / Ignition system / Starter / Starting circuit cutoff system / Starter relay / Lights / Crankshaft position sensor / Switches / Fuses / Fuse box / Color wiring diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Cooling system inspection / Cooling system pressure test / Hoses and hose clamps / Thermostat / Radiator / Coolant reservoir / Radiator fan / Coolant temperature sensor / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, SPROCKETS, TIRES AND DRIVE CHAIN
Wheel / Tires / Sprockets / Drive chain / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Shock absorbers / Front wheel hub / Tie rods / Steering knuckle / Control arms / Steering shaft / Specifications

CHAPTER THIRTEEN / REAR AXLE SUSPENSION
Wheel hub / Rear axle / Rear axle hub / Shock absorber / Shock linkage / Swing arm / Specifications

CHAPTER FOURTEEN / BRAKES
Brake fluid / Brake pads / Front rear brake caliper / Front rear master cylinder / Rear brake pedal / Brake disc / Front brake hose tube replacement / Rear brake hose replacement / Brake system draining / Brake bleeding / Specifications

CHAPTER FIFTEEN / BODY
Seat / Front fender panel / Fuel tank cover / Front fender / Front grille / Handlebar cover / Rear lower cover / Rear fender / Oil tank / Foot protectors / Right footrest / Left footrest / Engine skidplate / Swing arm skid plate Specifications

INDEX

COLOR WIRING DIAGRAM

Models covered:
2006 2007 2008 2009 Yamaha Raptor YFM700R YFM 700R YFM 700 R

700 Raptor YFM700R (all models) (2006-2009)

290290b290p

Yamaha YFZ450 2004 – 2013 Service Repair Manual M287-2

This Yamaha YFZ450 Manual is 320 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine spark test / Engine performance / Engine noise / Engine leakdown test / Clutch / External shift mechanism and transmission / Electrical testing / Engine starting system / Brakes / Steering and handling

CHAPTER THREE / LUBRICATION AND MAINTENANCE
Pre-ride inspection / Engine oil / Air filter / Control cable inspection and lubrication / Throttle cable and speed limiter adjustment / Clutch lever / Brakes / Drive chain / Tires and wheels / Front wheel bearing inspection / Steering system / Front suspension / Rear suspension / Battery / Cooling system / Carburetor / Crankcase breather hoses / Spark plug / Ignition timing inspection / Compression test / Valve clearance adjustment / Exhaust system / Fastener inspection / Specifications

CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head cover / Camshafts / Camshaft bearing clearance measurement / Cam chain tensioner / Cam chain and guide / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine / Torque limiter / Left crankcase cover / Starter idle gear / Flywheel (alternator rotor) and starter clutch / Camshaft chain and guides / Right crankcase cover / Balancer and primary drive gears / Oil pump / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Engine break-in / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch / Clutch release lever assembly / External shift mechanism / Clutch cable / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission service notes / Mainshaft / Countershaft / Transmission inspection / Shift drum and forks / Specifications

CHAPTER EIGHT / FUEL SYSTEM AND EMISSION CONTROL
Carburetor / Float adjustment / Carburetor adjustment and rejetting / Air box / Fuel tank / Fuel valve / Throttle cable / Crankcase breather system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Continuity testing / Electrical connectors / Negative battery terminal / Battery / Charging system / Alternator / Ignition system / Starter / Starting circuit cutoff system / Starter relay / Lighting system / Cooling system / Throttle position sensor / Switches / Specifications

CHAPTER TEN / COOLING SYSTEM
Cooling system service notes / Pressure test / Hoses and clamps / Radiator / Coolant reservoir / Radiator fan / Water pump housing / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Wheel / Tires / Sprockets / Drive chain / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Shock absorbers / Front wheel hub / Tie rods / Steering knuckle / Control arms / Steering shaft / Specifications

CHAPTER THIRTEEN / REAR AXLE AND SUSPENSION
Wheel hub / Rear axle / Rear axle hub / Shock absorber / Shock linkage / Swing arm / Specifications

CHAPTER FOURTEEN / BRAKES
Brake fluid selection / Brake service notes / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake disc / Front brake hose/tube removal installation / Rear brake hose removal/installation / Brake system draining / Brake bleeding / Specifications

CHAPTER FIFTEEN / BODY
Seat / Fuel tank cover / Fuel tank shield / Side covers / Front fender / Rear fender / Foot protectors / Footrests / Engine skidplate / Specifications

SUPPLEMENT / 2009-ON YFZ450R
General information / Troubleshooting / Electronic diagnostic system / Lubrication and maintenance / Engine oil / Idle speed / Spark plug / Engine top end / Cylinder head / Piston and piston rings / Engine lower end / Torque limiter / Left crankcase cover / Starter idle gear / Clutch and external shift mechanism / Clutch / External shift mechanism / Transmission and internal gearshift mechanism / Transmission mainshaft / Transmission countershaft / Shift forks / Fuel injection system / System operation / Fuel delivery system tests / Fuel pump / Throttle body / Throttle position sensor (TPS) / Engine control unit (ECU) / Intake air pressure (IAP) sensor / Intake air temperature sensor / Coolant temperature sensor / Electrical system / Crankshaft position sensor / Ignition system / Ignition coil / Spark plug cap / Radiator fan thermoswitch / Fuel sending unit / Speed sensor / Fuel injection system fuse / Main (fuel system) relay / Lean angle sensor / Starter / Cooling system / Water pump / Wheel, tires and drive chain / Front suspension and steering / Handlebar holders / Steering shaft / Brakes / Rear brake master cylinder / Body

INDEX

COLOR WIRING DIAGRAMS

Models: YFZ450BB Bill Ballance Edition YFZ450SE Special Edition YFZ450SP2 Special Edition II 2 YFZ450 YFZ 450 BB SE SP2 SPII YFZ450R
Years: 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
YFZ 450 450SE 450SP2 450R SE SP2 R

YFZ450 (2004-2013)
YFZ450BB Bill Ballance Edition (2006-2007)
YFZ450SE Special Edition (2005, 2007)
YFZ450SE2 Special Edition II (2007)
YFZ450SP Special Edition (2006, 2008)
YFZ450SP2 Special Edition II (2008)
YFZ450R (2004-2013)

Does not cover YFZ450X models.
28722872b

Yamaha Grizzly YFM660 2002 – 2008 Service Repair Manual Clymer M285-2

Save money on repair and maintenance jobs. This manual covers the Grizzly 2002 – 2008 made by Yamaha. It has chapters on troubleshooting , fuel system overhaul and adjustment , plus brakes and every other system onboard. As with all Clymer publications this manual has step by step instructions for each repair procedure , complete with multiple illustrations. There are wiring diagrams and specification charts , plus many great tips on types of tools , fasteners , and specialty chemicals used in motorcycle maintenance. Not only save money on repairs , but know that it was done correctly. It is all in this manual.

This Yamaha Grizzly 660 Manual is 312 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL ORGANIZATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Water damage / Starting the engine / Engine spark test / Electrical testing / Engine performance / Engine noise / Frame noise / Leakdown test / Transmission / Axles, differential and final drive units / Drive shafts and middle gear unit / Brake system / Steering and handling

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Engine break-in / Battery / Engine oil and filter / Final drive / Front differential / Air filter / Front drive shaft lubrication / Rear suspension pivot lubrication / Control cable lubrication / Fastener inspection / Speed limiter adjustment / Axle boot inspection / Drain inspection / Cooling system / Exhaust system / Fuel system / Drive belt inspection / Control cable adjustment / Brake system / Tire inspection / Tune-up / Valve clearance / Carburetor adjustment / Ignition timing / Compression test / Spark plug / Specifications

CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head cover / Camshaft and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Removal / Installation / Recoil starter / Balancer and oil pump gears / Cam chain and rear guide / Crankcase / Crankcase seal replacement / Crankcase bearing / Engine balancer / Oil pump / Crankshaft / Middle gear assembly / Middle gear assembly shim and lash adjustment / Specifications

CHAPTER SIX / CLUTCH AND SHEAVES
Drive belt cover / Outer bearing housing / Drive belt / Primary and secondary sheaves / Right crankcase cover / Clutch / Specifications

CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISMS
Select lever assembly / Select lever cable / External shift mechanism / Transmission / Shift drum and forks / Specifications

CHAPTER EIGHT / FUEL SYSTEM
Carburetor / Fuel valve / Throttle cable / Specification

CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component / Ignition and charging system operation / Alternator cover / Stator and pickup coil / Rotor, starter clutch and starter gears / Starter / Starting system switches / Ignition system / Charging system / Fan system / Coolant temperature warning system / 4 Four-wheel drive relays and gear motor / Indicator circuits / Switches / Headlights / Taillight / Specifications

CHAPTER TEN / COOLING SYSTEM
Cooling system safety / Radiator and fan / Fan sending unit / Coolant temperature sending unit / Thermostat / Water pump / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Tie rods / Steering knuckle / Control arms / Shock absorbers / Steering shaft / Handlebar / Wheel runout / Specifications

CHAPTER TWELVE / FRONT AXLES AND DIFFERENTIAL
Front axles / Differential / Front drive shaft / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Rear wheel / Rear hub / Rear knuckle / Stabilizer / Control arms / Shock absorbers / Specifications

CHAPTER FOURTEEN / REAR AXLES AND FINAL DRIVE
Rear axles / Final drive unit / Specifications

CHAPTER FIFTEEN / BRAKES
Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Left hand brake cable replacement / Brake system draining / Brake system bleeding / Brake disc / Specifications

CHAPTER SIXTEEN / BODY
Body panel fasteners / Seat / Fuel tank side panels / Fuel tank cover and fuel tank / Engine side cover and side panel / Front carrier / Front fender hood / Front bumper and skid plate / Front grille and lights / Front fender assembly / Rear carrier and fender panel / Rear fender / Footrest panels / Center and rear skid plates / Specifications

INDEX

COLOR WIRING DIAGRAMS

Models covered:
2002 2003 2004 2005 2006 2007 2008 Yamaha Grizzly 660 YFM660F YFM 660F YFM 660 F

28522852b2852p

Yamaha Raptor YFM660R 2001-2004 Service Repair Manual M280-2

This Yamaha Raptor 660R Manual is 304 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Basic service methods / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine spark test / Engine performance / Electrical testing / Electrical component replacement / Engine starting system / Engine noise / Machine noise / Engine leak down test / Clutch / Gear shift linkage and transmission / Brakes / Steering and handling

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Engine break-in / Tune-up and maintenance service intervals / Battery / Fuel and lubricants / Periodic lubrication / Engine oil and filter change / Drive chain lubrication and cleaning / Air filter service / Maintenance and inspection / Speed limiter adjustment / Carburetor float bowl draining / Muffler cleaning / Coolant change / Drive chain and sprocket inspection / Drive chain adjustment / Drive chain slider and guard inspection / Throttle cable adjustment / Clutch cable adjustment / Reverse cable adjustment / Parking brake cable adjustment / Choke cable adjustment / Brake adjustment and inspection / Tune-up / Valve clearance / Timing / Carburetor idle speed and mixture adjustment / Compression check / Spark plug / Specifications

CHAPTER FOUR / ENGINE TOP END
Shop cleanliness / Exhaust system / Cylinder head cover / Camshaft and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Shop cleanliness / Engine / Cam chain and rear guide / Crankcase / Seal replacement / Crankcase bearing replacement / Engine balancer / Oil strainer / Crankshaft / Specifications

CHAPTER SIX / CLUTCH, GEARSHIFT LINKAGE AND LUBRICATION SYSTEM
Right crankcase cover / Clutch / Oil pump / Balancer shaft driven gear / Primary drive gears / Speed sensor / Shift lever / External gearshift linkage / Clutch cable replacement / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Service notes / Early and late transmission differences / Input shaft / Output shaft / Transmission inspection / Reverse shaft and lockout assemblies / Shift drum and forks / Specifications

CHAPTER EIGHT / FUEL SYSTEM
Carburetors / Carburetor cleaning and inspection / Float adjustment / Carburetor synchronization / Carburetor systems / Fuel valve / Throttle cable replacement / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Resistance testing guidelines / Continuity testing guidelines / Basic ignition and charging system operation / Upper idle gear cover / Left crankcase cover / Lower idle gear / Stator and pickup coil / Rotor and starter clutch / Starter / Starting system switches / Ignition system / Charging system / Fan system / Water temperature warning circuit / Indicator circuits / Headlight / Taillight / Left handlebar switches / Specifications

CHAPTER TEN / COOLING SYSTEM
Safety precautions / Thermostat / Water temperature sending unit / Radiator and fan / Fan sending unit / Water pump / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Tie rods / Steering knuckle / Control arms / Shock absorbers / Steering shaft / Handlebar / Tires and wheels / Specifications

CHAPTER TWELVE / REAR SUSPENSION
Rear wheel / Rear wheel hub / Rear axle / Rear axle hub / Sprockets / Drive chain / Shock absorber / Rear suspension adjustment / Shock linkage / Swing arm / Specifications

CHAPTER THIRTEEN / BRAKES
Disc brake fundamentals / Front brake pads / Front brake calipers / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications

CHAPTER FOURTEEN / BODY
Seat / Front panel / Headlight assembly / Fuel tank top panel / Front fender / Rear fender / Fuel tank / Fuel tank protectors / Footguard assembly / Skid plates

INDEX

COLOR WIRING DIAGRAM

Models covered:
2001 2002 2003 2004 2005 Yamaha YFM660R Raptor YFM660 R YFM 660 660R

28022802b

Yamaha ATVs and Quads Banshee, Warrior & Raptor 350 Service Manual Haynes 2314

Haynes 2314 Hardcover Service and Repair Manual Yamaha Banshee, Warrior & Raptor ATVs (1987 – 2010)

Covers:

YFZ350 Banshee 347cc 1987 – 2006
YFM350X Warrior 348cc 1987 – 2004
YFM35 Raptor 350 348cc 2004 – 2010
IBSN 9781563929038

We sell only new Haynes paperback and hardcover books that can be carried to the job. No need for computer and printer like when using downloads or CD’s. Get the real book and rest assured it will be there when you need it. Your motorcycle will thank you for it.
23142314b

Yamaha ATVs 1980-85 3 and 4 wheelers, 2 and 4 stroke Service Manual Haynes 1154

Yamaha ATVs 3 and 4 wheelers, 2 and 4 stroke (1980 thru 1985)

Complete coverage for your Yamaha ATVs covering 3 and 4 wheelers, 2 and 4 stroke engines for (1980 thru 1985):
–Routine Maintenance
–Tune-up procedures
–Engine, clutch and transmission repair
–Cooling system
–Fuel and exhaust
–Ignition and electrical systems
–Brakes, wheels and tires
–Steering, suspension and final drive
–Frame and bodywork
–Wiring diagrams

Yamaha YFM200 1980 – 1985
Yamaha YT125 1980 – 1985
Yamaha YT175 1980 – 1985
Yamaha YT60 1980 – 1985
Yamaha YTM200 1980 – 1985
Yamaha YTM225 1980 – 1985
Yamaha YTZ250 1980 – 1985
IBSN 9781850101543
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Yamaha Kodiak Grizzly ATV’s 1993 – 2005 Haynes Service Repair Manual 2567

Yamaha Kodiak Grizzly ATV’s 1993 – 2005 Service and Repair Manual

Published by Haynes. This service manual covers the following Yamaha ATV models:

Kodiak 400 (1993 – 1999)
Kodiak 400 (2000 – 2005)
Kodiak 450 (2003 – 2005)
Grizzly 600 (1998 – 2001)
Grizzly 660 (2002 – 2005)

It has step by step instructions accompanied by photos and illustrations, chapters on troubleshooting and maintenance. Fix it yourself and save money. Complete with routine maintenance guide.
Full wiring diagrams, model history and routine maintenance are included to round out this service and repair manual. Chapters address engine, transmission, frame and suspension, electrical system, fuel system, brakes and clutch. These manuals are laid out for the owner rider to use, unlike some factory manuals that require class room training to understand. Save a bundle on normal maintenance like oil and fluid changes, battery service and brake pad replacement. Save even more on repairs when they are needed. Even if you don’t plan to pick-up the first wrench, this book introduces you to your machine on a level not seen in the regular owners manual.
We sell only new Haynes paperback and hardcover books that can be carried to the job. No need for computer and printer like when using downloads or CD’s. Get the real book and rest assured it will be there when you need it. Your motorcycle will thank you for it.
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