Suzuki Bandit 600 Service Repair Manual 1995 – 2000 M338

This Suzuki Bandit 600 Manual is 448 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Transmission / Fuel system / Drivetrain noise / Electrical troubleshooting / Test equipment / Basic test procedures / Charging system / Ignition system / Starting system / Handling / Brakes / Frame noise / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule / Engine oil and filter change / Tires and wheels / Battery / Periodic lubrication / Periodic maintenance / Non-scheduled maintenance / Engine tune-up / Air filter / Spark plugs / Storage / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine service notes / Engine principles / Cylinder head cover / Camshafts / Cam chain tensioner / Cam chain / Rocker arms / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing the engine in frame / Engine / Oil pump / Oil cooler / Oil pan, oil strainer and oil pressure regulator / Starter clutch and gears / Crankcase / Crankshaft / Connecting rods / Break-in / Specifications

CHAPTER SIX / CLUTCH
Clutch / Clutch release mechanism / Clutch cable / Specifications

CHAPTER SEVEN / TRANSMISSION AND GEARSHIFT MECHANISM
Engine drive sprocket cover / Engine drive sprocket / External gearshift mechanism / Transmission / Internal gearshift mechanism / Specifications

CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor assembly / Carburetor / Pilot screw / Throttle position sensor (2000 models) / Carburetor heater (UK models) / Carburetor separation / Float height adjustment / Throttle cable replacement / Starter cable replacement / Air filter housing / Fuel tank / Fuel valve / Fuel filter / Crankcase breather system / Evaporative emission control system (California models only) / Purge control valves and charcoal canister / PAIR system (1995-1999 California and Switzerland, 2000 models) / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Preliminary information / Negative battery terminal / Charging system / Alternator / Ignition system / Starting system / Starter motor / Starter relay / Lighting system / Switches / Relays / Combination meter / Fuses / Main fuse / Wiring diagrams / Specifications

CHAPTER TEN / WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stand / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front and rear hubs / Wheels / Tires / Tire repairs / Drive chain / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Handlebar / Left handlebar grip replacement / Steering head and stem / Steering head bearing race replacement / Steering stem bearing replacement / Front fork / Specifications

CHAPTER TWELVE / REAR SUSPENSION
Shock absorber / Shock lever assembly / Swing arm / Bearing / Specifications

CHAPTER THIRTEEN / BRAKES
Brake service / Front brake pad / Front caliper / Rear brake pad / Rear brake caliper / Front master cylinder / Rear master cylinder / Brake hose / Brake disc / Bleeding the brakes / Rear brake pedal / Specifications

CHAPTER FOURTEEN / BODY AND FRAME
Seat / Front fender and brace (1995-1999 models) / Front fender (2000 models) / Fairing (1995-1999 GSF600S models) / Fairing (2000 GSF600S models) / Fairing inspection / Rear frame cover / Side cover (2000 models) / Sidestand / Centerstand (GSF600S models) / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1995 1996 1997 1998 1999 2000 Suzuki GSF600
1995 1996 1997 1998 1999 2000 Suzuki GSF600S
GSF 600 600S

GSF600 (Bandit 600) (1995-2000)
GSF600S (Bandit 600S) (1995-2000)

338

Suzuki GSX-R1000 GSXR 1000 Service Repair Manual 2005 – 2006 M266

This Suzuki GSX-R1000 Manual is 416 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Starting procedure / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Leakdown test / Clutch / Gearshift linkage / Transmission / Electrical testing / Electrical troubleshooting / Steering and suspension / Brake system / Specifications

CHAPTER THREE / LUBRICATION / MAINTENANCE AND TUNE-UP
Maintenance intervals / Pre-ride inspection / Tune-up / Compression test / Ignition timing / Valve clearance / Spark plug / Engine oil / Air filter / Throttle cable / Idle speed / Throttle valve synchronization / Fuel line inspection / Pair system / Evaporative emission control system / Exhaust control valve / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head / Camshaft / Cam chain tensioner / Cam chain, guides and timing rotor / Valve lifter and shim / Valves and components / Specifications

CHAPTER FIVE / ENGINE LOWER END
Removal installation / Starter idler cover / Starter clutch and gears / Alternator cover / Flywheel / Oil pump / Oil cooler / Oil pan and strainer / Crankcase / Crankshaft / Balancer shaft / Connecting rod / Piston and piston rings / Break-in / Specifications

CHAPTER SIX / CLUTCH
Clutch cover / Release mechanism / Lever assembly / Cable / Specifications

CHAPTER SEVEN / TRANSMISSION, SHIFT MECHANISM AND ENGINE SPROCKET
Engine sprocket cover / Engine sprocket / Shift pedal / footpeg assembly / External shift mechanism / Internal shift mechanism / Specifications

CHAPTER EIGHT / AIR, FUEL INJECTION, EMISSIONS AND EXHAUST SYSTEMS
Fuel tank / Fuel pump / Fuel pressure test / Fuel level sensor / Fuel pump relay / Pressure regulator / Air filter housing / Throttle bodies / Fuel injectors / Throttle position TP sensor / Secondary throttle position STP sensor / Secondary throttle valve actuator STVA / Throttle cable / Atmospheric pressure AP sensor / Camshaft position CMP sensor / Engine coolant temperature ECT sensor / Intake air pressure IAP sensor / Intake air temperature IAT sensor / Tip over TO sensor / Exhaust system / Exhaust control valve actuator EXCVA / Exhaust control valve EXCV / Evaporative emissions control system / PAIR system / Diagnostic system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Charging system / Voltage regulator / Rectifier / Stator coil / Ignition system / Crankshaft position CKP sensor / Ignition coil / plug cap / Immobilizer system / Engine control module ECM / Starting system / Starter and relay / Sidestand / Gear position GP sensor / Turn signal / Lighting / Horn / Meter assembly / Speed sensor / Oil pressure switch / Switches / Specifications

CHAPTER TEN / COOLING SYSTEM
Temperature warning system / Inspection / Reservoir / Radiator / Fan / Fan relay / Engine coolant temperature ECT sensor / Thermostat / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front and rear wheel and hub / Rear coupling and sprocket / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Grip / Steering head and stem / Steering head bearing race / Steering stem race / Steering damper / Front fork / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Suspension linkage / Swing arm / Bearing replacement / Swing arm pivot boss / Specifications

CHAPTER FOURTEEN / BRAKES
Brake bleeding / Pad inspection / Caliper / Front and rear master cylinder / Brake pedal / Footpeg / Brake disc / Brake hose / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Seat / Tank panel / Tail cover / Tailpiece / Center cover / Fairing / Intake duct / Engine cover / Bracket cover / Mirror / Windshield / Fender / Sidestand / Specifications

COLOR WIRING DIAGRAMS

Models covered:
2005 2006 Suzuki GSX-R1000 GSXR1000 GSXR 1000 Gixxer GSX-R

GSX-R1000 (2005-2006)

Suzuki DR650SE 1996 – 2013 Service Repair Manual M272

This Suzuki DR650SE Manual is 304 pages.

QUICK REFERENCE DATA

Chapter One / General Information
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications Specs

Chapter Two / Troubleshooting
Starting the engine / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine lubrication / Engine leakdown test / Clutch / Gearshift linkage and transmission / Brakes / Disc brake troubleshooting / Specifications Specs

Chapter Three / Lubrication, Maintenance and Tune-up
Periodic inspection / Tune-up / Air filter / Engine oil and filter / Idle speed adjustment / Spark plugs / Compression test / Ignition timing inspection / Brake system / Clutch / Fuel hose inspection / Emission control system / Throttle cables / Choke cable / Tires and wheels / Valve clearance / Lights and horn inspection / Sidestand switch and ignition cut-off system / Steering head bearing inspection / Front suspension inspection / Front fork oil change / Rear suspension inspection / Drive chain / Speedometer cable / Muffler / Fasteners / Specifications Specs

Chapter Four / Engine Top End
Exhaust system / Cylinder head cover / Rocker arm assemblies / Camshaft / Cylinder head / Valves / Cam chain tensioner / Cylinder / Piston, piston pin and piston rings / Specifications Specs

Chapter Five / Engine Lower End
Left crankcase cover / Starter idler gear and torque limiter / Flywheel alternator rotor and starter clutch / Right crankcase cover / Camshaft chain / Oil pump / Primary drive gear / Crankshaft ring nut / Crankcase / Countershaft seal / Crankcase bearings / Balancer assembly / Oil screen / Oil jet / Crankshaft / Break-in / Specifications Specs

Chapter Six / Clutch and External Shift Mechanism
Clutch / Clutch release mechanism / External shift mechanism / Clutch cable replacement / Specifications Specs

Chapter Seven / Transmission and Internal Shift Mechanism
Mainshaft / Countershaft / Transmission inspection / Shift drum and forks / Specifications Specs

Chapter Eight / Fuel and Emission Control System
Carburetor / Pilot screw / Carburetor float height / Throttle cables / Choke cable / Air box / Fuel tank / Fuel valve / Crankcase breather system / Evaporative emissions control system / Specifications Specs

Chapter Nine / Electrical System
Continuity testing guidelines / Electrical connectors / Negative battery terminal / Battery / Charging system / Alternator / Regulator/rectifier / Starting system / Starter / Starter relay / Ignition system / Ignition interlock system / Lighting system / Switches / Fuses / Specifications Specs

Chapter Ten / Oil Cooler and Hoses
Oil cooler guard / Rear oil hose / Specifications Specs

Chapter Eleven / Wheels, Tires and Drive Chain
Front wheel / Rear wheel / Front and rear hubs / Rim and spoke service / Drive chain / Drive sprocket cover / Sprockets / Tire changing / Specifications Specs

Chapter Twelve / Front Suspension and Steering
Handlebar / Lower handlebar holders / Right handlebar grip replacement / Left handlebar grip replacement / Throttle grip replacement / Balancer weights / Front fork / Steering stem and head / Specification Specs

Chapter Thirteen / Rear Suspension
Shock absorber / Shock absorber linkage / Swing arm / Shock absorber adjustment / Specifications Specs

Chapter Fourteen / Brakes
Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications Specs

Chapter Fifteen / Body
Side covers / Seat / Headlight cowl / Footpegs / Front fender / Rear fender extension / Rear rack / Passenger grip / Rear fender / Inner Rear fender / Specifications Specs

Index

Color Wiring Diagrams

1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013

272272b

Suzuki LT-Z400 Quadsport LTZ 2003 – 2008 Service Repair Manual M270-2

This Suzuki LT-Z400 Manual is 336 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Water damage / Starting the engine / Engine does not start / Poor idle speed performance / Poor, medium and high speed performance / Electrical testing / Starting system / Charging system / Ignition system / Lighting system / Fuel system / Engine overheating / Engine noises / Cylinder leakdown test / Clutch / Transmission / Suspension / Frame / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance schedule / Pre-Ride inspection / Air box drain plug / Air filter / Engine oil / Oil pressure check / Spark plug / Spark arrestor cleaning / Fuel line inspection / Fuel tank vent hose / Carburetor / Ignition timing / Valve clearance inspection / Compression check / Control cables / Cooling system / Tires and wheels / Battery / Drive chain and sprockets / Brake system / Shock absorbers / Front suspension / Swing arm bearing inspection / Rear suspension inspection / Skid plate inspection / Specifications

CHAPTER FOUR / ENGINE TOP END
Break-In period / Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine / Crankcase / Crankcase seals / Crankcase bearings / Engine balancer / Oil pump / Oil strainer / Oil pressure check valve / Oil tank / Crankshaft / Cam chain and rear guide / Balancer driven gear / Primary and balancer drive gears / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Right crankcase cover / Clutch / Clutch release camshaft / Shift lever / Shift mechanism / Clutch cable replacement / Clutch lever replacement / Reverse shift cable replacement / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission service / Input shaft / Output shaft / Reverse gear and axle / Transmission inspection / Shift drum and forks / Specifications

CHAPTER EIGHT / FUEL SYSTEM
Carburetor / Throttle position sensor / Carburetor operation / Fuel valve / Throttle cable replacement / Choke cable replacement / Fuel tank / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Alternator cover / Lower idle gear / Stator assembly / Rotor and starter clutch / Starter / Starting system switches / Ignition system / Charging system / Radiator fan system / Coolant temperature warning circuit / Headlight / Taillight / Meter lights / Switches / Specifications

CHAPTER TEN / COOLING SYSTEM
Safety precautions / Fan and fan switch / Radiator / Thermostat / Water pump / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Tie rods / Steering knuckle / Control arms / Ball joint replacement / Shock absorbers / Handlebar / Steering shaft / Tires and wheels / Specifications

CHAPTER TWELVE / REAR SUSPENSION
Rear wheel / Rear wheel hubs / Rear axle / Rear axle housing / Sprockets / Drive chain / Shock absorber / Shock linkage / Swing arm / Specifications

CHAPTER THIRTEEN / BRAKE SYSTEM
Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Parking brake / clutch lever / Specifications

CHAPTER FOURTEEN / BODY
Retaining clips / Seat / Upper fuel tank cover / Side covers / Headlight cover / Front fender / Rear fender / Footpegs and footguard

INDEX

COLOR WIRING DIAGRAMS

Models covered:
2003 2004 2005 2006 2007 2008 LT-Z400 LTZ400 LTZ 400 Quadsport Quad Sport
27022702b

Suzuki GSX-1300R Hayabusa Service Repair Manual 1999 – 2007 M265

This Suzuki Hayabusa Manual is 440 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Engine starting / Engine will not start / Engine performance / Lubrication system / Leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system / Fuel pump / Electrical testing / Electrical systems / Steering and suspension / Brake system / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance intervals shedule / Tune-up / Ignition timing / Valve clearance / Spark plugs / Engine oil and filter / Engine oil pressure / Throttle cable free play / Idle speed adjustment / Fast idle speed / Throttle body synchronization / Fuel line inspection / Emission control systems / Control cable / Fasteners / Specifications

CHAPTER FOUR / ENGINE UPPER END
Cylinder head cover / Camshaft / Cam chain tensioner / Cam chain and chain guides / Cylinder head / Valve lifters and shims / Valves and valve components / Cylinder block / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine service notes / Engine / Starter idler gear / Starter clutch and gears / Alternator cover / Flywheel / Oil pump / Oil cooler / Oil catch tank / Oil pan and strainer / Crankcase / Balancer / Crankshaft / Connecting rod / Engine break-in / Specifications

CHAPTER SIX / CLUTCH
Clutch bleeding / Draining the system / Clutch cover / Clutch master and slave cylinder / Clutch hose replacement / Specifications

CHAPTER SEVEN / TRANSMISSION, SHIFT MECHANISM AND ENGINE SPROCKET
Engine sprocket cover / Engine sprocket / Shift pedal / External and internal shift mechanism / Specifications

CHAPTER EIGHT / AIR, FUEL INJECTION, EXHAUST AND EMISSIONS SYSTEMS
Depressurizing the fuel system / Fuel tank / Fuel pump / Fuel level sender / Fuel pump relay / Pressure regulator / Air filter housing / Intake air control system / Heat shield / Throttle bodies / Fuel injector / Throttle position TP sensor / Throttle cable replacement / Fast idle choke / Atmospheric pressure AP sensor / Camshaft position sensor / Engine coolant temperature ECT sensor / Intake air pressure IAP sensor / Intake air temperature IAT sensor / Tip over TO sensor / Exhaust system / Evaporative emissions control system / Crankcase breather / Fuel injection self-diagnosis / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Fuel system and cooling / Electrical basics / Electrical connectors / Battery / Charging system / Voltage regulator / rectifier / Stator assembly / Ignition system / Crankshaft position CKP sensor / Engine control module ECM / Ignition coil / plug cap / Ignition switch / Starting system / Starter motor / Starter relay / Sidestand / Gear position GP sensor / Turn signal / Lighting / Horn / Meter assembly / Speed sensor / Oil pressure switch / Switches / Wiring diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Inspection / Coolant reservoir / Radiator / Thermo switch / Radiator fan / Radiator fan relay / Engine coolant temperature sensor / Thermostat / Water jacket fitting / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front and rear wheel and hub / Bearing inspection / Rear coupling and rear sprocket / Drive chain / Specifications

CHAPTER TWELVE.FRONT SUSPENSION AND STEERING
Handlebar / Grips / Handlebar holder / Steering head and stem / Steering head bearing race / Steering stem bearing race / Steering damper / Front fork / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Suspension linkage / Swing arm / Bearing / Specifications

CHAPTER FOURTEEN / BRAKES
Brake bleeding and fluid draining / Brake pads / Front and rear brake caliper / Front and rear master cylinder / Brake pedal / Footpeg / Brake disc / Brake hose / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Seat / Tail cover / Mirror / Fairing / Upper panel / Center panel / Intake duct / Front and rear lower panel / Fender / Sidestand / Specifications

INDEX

COLOR WIRING DIAGRAMS

Models Covered:
1999 2000 2001 2002 2003 2004 2005 2006 2007 GSX1300R Hyabusa GSX1300 R GSX 1300 Busa Gixxer GSX-R

GSXR1300R Hayabusa (1999-2007)

265265b265p

Suzuki GSX-R600 Alstare Gixxer 2001-2005 Service Repair Manual M264

This Suzuki GSX-R600 Manual is 480 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Engine starting / Engine will not start / Engine performance / Engine noises / Engine lubrication / Leak down test / Clutch / Gearshift linkage / Transmission / Fuel system / Electrical testing / Electrical troubleshooting / Steering and suspension / Brake system / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance intervals schedule / Air filter / Compression test / Ignition timing / Valve clearance / Spark plugs / Engine oil and filter / Engine oil pressure test / Throttle cable / Idle speed / Fast idle speed / Throttle valve synchronization / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head cover / Camshaft / Cam chain tensioner / Cam chain, chain guides and timing rotor / Cylinder head / Valve lifter and shims / Valves and valve components / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine / Starter idler cover / Starter clutch and gears / Alternator cover / Flywheel / Oil pump / Oil cooler / Oil pan and strainer / Crankcase / Crankshaft / Connecting rod / Piston and piston rings / Engine break-in / Specifications

CHAPTER SIX / CLUTCH
Clutch release mechanism / Clutch cable / Clutch lever assembly / Specifications

CHAPTER SEVEN / TRANSMISSION, SHIFT MECHANISM AND ENGINE SPROCKET
Engine sprocket cover / Engine sprocket / Shift pedal / Footrest / External and internal shift mechanism / Transmission / Specifications

CHAPTER EIGHT / AIR, FUEL INJECTION, EMISSIONS AND EXHAUST SYSTEMS
Fuel tank / Fuel pump / Fuel pump relay / Air filter housing / Throttle bodies / Fuel injectors / Throttle position TP sensor / Secondary throttle position STP sensor / Secondary throttle valve STV actuator / Secondary throttle control STC unit / Throttle cable replacement / Fast idle cam / Atmospheric pressure AP sensor / Intake air pressure IAP sensor / Intake air temperature IAT sensor / Engine coolant temperature ECT sensor / Camshaft position CMP sensor / Tip-over TO sensor / Exhaust system / Evaporative emissions control system / PAIR air supply system / Diagnostic system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Charging system / Voltage regulator / rectifier / Stator coil / Ignition system / Crankshaft position CKP sensor / Engine control module ECM / Ignition coil / plug cap / Starting system / Starter / Starter relay / Sidestand switch / Gear position GP sensor / Turn signal / sidestand relay / Lighting system / Horn / Meter assembly / Speed sensor / Oil pressure switch / Switches / Fuses / Wiring diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Hoses and clamps / Cooling system / Coolant reservoir / Radiator / Thermoswitch / Radiator fan / Thermostat / Water jacket fitting / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stand / Brake rotor protection / Wheel inspection / Front wheel / Front hub / Rear wheel / Rear coupling and rear sprocket / Rear hub / Wheel balance / Tires / Drive chain / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebars / Steering head and stem / Steering head bearing race / Steering stem race / Steering damper / Front fork / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Suspension linkage / Swing arm / Suspension bearing / Specifications

CHAPTER FOURTEEN / BRAKES
Brake service / Brake bleeding / Draining brake fluid / Brake pad inspection / Front brake caliper / Front brake master cylinder / Rear brake caliper / Rear brake master cylinder / Brake pedal / footpeg assembly / Brake disc / Brake hose replacement / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Body panel fasteners / Seat / Passenger seat – tail section / Front engine cover / Center panel / Bracket cover / Mirror / Windshield / Front fairing / Fairing bracket / Intake duct / Side panel / Tail piece / Front fender / Sidestand / Specifications

COLOR WIRING DIAGRAMS

Models covered:
2001 2002 2003 2004 2005 SUZUKI GSX-R600
2003 SUZUKI GSX-R600 Alstare
Gixxer
GSX-R

264264b264p

Suzuki Intruder Boulevard C90 VL1500 1998 – 2007 Service Repair Manual M261-2

Intruder LC 1500 (VL1500) (1998-2005)
Boulevard C90/C90T (VL1500) (2006-2009)

This Suzuki Manual is 448 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Transmission / Electrical testing / Electrical systems / Steering and suspension / Shaft drive / Brake system

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Cylinder firing order / Engine rotation / Tune-up / Air filter / Compression test / Spark plugs / Engine oil and filter / Engine oil pressure test / Fuel filter (1998-2004 models) / Auto-decompression cable adjustment / Throttle cable free play / Engine idle speed / Fast idle speed (fuel injected models) / Throttle valve synchronization / Fuel line inspection / Emission control systems / Clutch / Shift pedal height / Control cable lubrication / Tires and wheels / Front suspension / Steering head / Rear suspension / Final drive / Brake system / General lubrication / Fasteners / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head side cap / Cylinder head cover / Hydraulic lifters / Camshafts / Cylinder and cylinder head assembly / Cam chains and rear chain guides / Valves and valve components / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine removal and installation / Alternator cover / Flywheel / Starter clutch and gears / Oil cooler / Oil pressure switch / Oil pressure relief valve / Oil pump gear / Oil pump / Crankcase / Crankshaft / Connecting rod / Engine break-in / Specifications

CHAPTER SIX / CLUTCH AND PRIMARY DRIVE GEAR
Clutch cover / Master cylinder / Release cylinder / Line / Primary drive gear / Specifications

CHAPTER SEVEN / TRANSMISSION, SHIFT MECHANISM AND SECONDARY GEAR
Shift lever / Shift pedal / footrest / External and internal shift mechanism / Secondary gear cover / Secondary drive and driven gear / Specifications

CHAPTER EIGHT / AIR / FUEL, EXHAUST AND EMISSIONS SYSTEMS
Air filter housing / Fuel tank / Fuel pump / Fuel level sender / Fuel shutoff valve / Fuel inlet valve / Catch tank / Tank pressure control TPC valve / Carburetors Pilot screw / Throttle position TP sensor / Throttle cable replacement / Starter cable / Exhaust system / Evaporative emissions control system / Engine side box / PAIR system / Specifications

CHAPTER NINE / FUEL INJECTION SYSTEM
Fuel tank / Fuel pump / Fuel pump relay / Fuel level sender / Air filter housing / Throttle bodies / Fuel injectors / Throttle position TP sensor / Secondary throttle position STP sensor / Secondary throttle valve actuator STVA / Throttle cable replacement / Fast idle speed / Intake air pressure IAP sensor / Intake air temperature IAT sensor / Engine oil temperature EOT sensor / Heated oxygen O2 sensor / Tip over TO sensor / Exhaust system / Evaporative emissions control system / Engine side box / PAIR system / Diagnostic system / Specifications

CHAPTER TEN / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Charging system / Voltage regulator / rectifier / Stator / Ignition system / Signal generator / MAP sensor / Crankshaft position CKP sensor / Ignition coil / Igniter unit / Electronic control module ECM / Starting system / Starter / Starter relay / Sidestand / Neutral switch / Gear position GP sensor / Turn signal / Auto-decompression / Lighting / Horn / Speedometer / Speed sensor / Specifications

CHAPTER ELEVEN / WHEELS, HUBS AND TIRES
Motorcycle stand / Brake rotor precaution / Wheel inspection / Wheel bearing inspection / Front wheel / Front hub / Rear wheel / Rear hub / Wheel balance / Tires / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Fork / Handlebar / Grip / Steering head and stem / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION AND FINAL DRIVE
Shock absorber / Suspension linkage / Swing arm / Bearing / race replacement / Final drive / Specifications

CHAPTER FOURTEEN / BRAKES
Brake bleeding and fluid draining / Brake pads / Caliper / Front and rear master cylinder / Brake hose / Brake disc / Brake pedal / Footrest / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Seats / Steering head cover / Meter cover / Upper cover / Side cover / Sidestand / Tool box / Fender / Specifications

COLOR WIRING DIAGRAMS

Models:
Suzuki Intruder LC1500 LC 1500 VL1500 VL 1500 1998 1999 2000 2001 2002 2003 2004 2005
Suzuki Boulevard C90 / C90T C 90 T 2006 2007 2008 2009

26122612b2612p

Suzuki GSX600F GSX750F 1998 – 2002 Service Repair Manual 3987

Published by Haynes. This service manual covers the Suzuki GSX650F and GSX750 models from 1998 thru 2002. It has step by step instructions accompanied by photos and illustrations, chapters on troubleshooting and maintenance. Fix it yourself and save money. This is a new hard cover book. Complete with routine maintenance guide, and Model history.
Models Covered:
GSX650F 1998 – 2002
GSX750F 1998 – 2002
GSX750 1998 – 2001
39873987b3987p

Haynes 4909 Suzuki Burgman 250 400 Service Manual 1998 2011

Haynes Repair Manual for the Suzuki Burgman 250 and 400 Scooters from 1998 thru 2011 has clear instructions and hundreds of color photographs to help you perform anything from simple maintenance to basic repairs. Haynes writes every book based on a complete teardown of the motorcycle. Learn the best ways to do a job and that makes it quicker, easier and cheaper for you. Haynes books have clear instructions and hundreds of photographs that show each step.

Step-by-step procedures
Easy-to-follow photos
Complete troubleshooting section
Valuable short cuts
Model history and pre-ride checks in color
Color spark plug diagnosis and wiring diagrams
Tools and workshop tips section in color
Hardcover: 336 pages
Part Number: 4909
ISBN-13: 978 1 84425 909 0
Product Dimensions: 8 ½ by 11 inches

Table Of Contents
Introduction
Chapter 1: Routine maintenance and servicing
Chapter 2: Engine, transmission and associated systems
Chapter 3: Cooling system
Chapter 4: Part A: Fuel and exhaust systems (carburetor models)
Chapter 4: Part B: Engine management system (fuel injected models)
Chapter 5: Ignition system
Chapter 6: Frame and suspension
Chapter 7: Brakes, wheels and tires
Chapter 8: Bodywork
Chapter 9: Electrical system
Reference Section
Color wiring diagrams –

Haynes Suzuki GSX-R600 GSX-R750 2006 2009 Service Manual 4790

This new hardcover book from Haynes is for the 2006 thru 2009 Suzuki GSXR 600 and 750 (K6 – K9). The manual introduces you to the history of Suzuki and then to your bike. Beginning with routine maintenance and pre ride checks. From there the information gets serious and you have the knowledge and specifications to completely disassemble and reassemble your machine. Final chapters are supplied with full color wiring diagrams and trouble shooting fault finding knowledge base.
For the do-it-yourselfer out there the book has loads of tips on tools and workshop procedures not found in factory service manuals.
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