M482-3 Suzuki Boulevard S83 VS1400 1987 – 2007 Service Manual

This Suzuki Boulevard Manual is 440 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the bike / Torque specifications / Special tips / Fasteners / Lubricants / Threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic’s tips / Ball bearing replacement / Seals / Riding safety / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Poor idle speed performance / Poor medium and high speed performance / Engine starting system / Ignition system / Fuel system / Engine overheating / Engine / Engine noises / Engine leakdown test / Clutch / Transmission / Final drive / Handling / Frame noise / Brakes / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-ride inspection / Service intervals / Tires and wheels / Battery / Battery electrical cable connectors / Periodic lubrication / Engine oil and filter change / Engine oil pressure test / Final drive oil change / Speedometer cable lubrication / Swing arm bearing assembly lubrication / Periodic maintenance / Throttle grip free play / Automatic compression release cable free play check and adjustment / Air filter / Steering head adjustment check / Tune-up / Compression test / Spark plugs / Ignition timing / Carburetor idle speed adjustment / Carburetor idle mixture / Carburetor cable synchronization / Specifications

CHAPTER FOUR / ENGINE UPPER END
Engine principles / Servicing engine in frame / Engine / Front cylinder head cover and camshaft / Rear cylinder head cover and camshaft / Camshaft / Rocker arm assemblies / Hydraulic tappets (valve lash adjusters) / Cylinder head and cylinder / Valves and valve components / Pistons and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Oil cooler / Primary drive gear and rear cylinder camshaft chain and sprocket / Secondary gear assembly / Crankcase / Engine break-in / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
External gearshift mechanism / Clutch / Clutch hydraulic system / Master cylinder / Slave cylinder / Bleeding the system / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission / Internal gearshift mechanism / Specifications

CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEM
Carburetor operation / Carburetor service / Carburetor assembly / Carburetor service / Carburetor adjustments / Throttle cable replacement / Fuel tank / Fuel shutoff valves / Fuel pump / Crankcase breather system (U.S. only) / Evaporative emission control system (California models only) / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Basic information / Electrical connectors / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Transistorized ignition system / Automatic compression release control and starter system / Electric starter / Starter clutch and gears / Starter relay / Lighting system / Switches / Electrical components / Fuses / Wiring diagrams / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tires / Tire changing / Tire repairs / Handlebar / Steering head and stem / Steering head bearing races / Front fork / Specifications

CHAPTER ELEVEN / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Final drive unit, drive shaft and universal joint / Swing arm / Shock absorbers / Specifications

CHAPTER TWELVE / BRAKE SYSTEM
Disc brakes / Front brake pad replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Brake caliper disassembly/inspection/assembly (all models) / Rear master cylinder / Brake hose replacement / Brake disc / Bleeding the system / Rear brake pedal / Specifications

CHAPTER THIRTEEN / BODY AND FRAME
Seats / Frame side covers / Frame head side covers / Footpegs / Sidestand / Front fender / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
2005 2006 2007 Suzuki Boulevard S83
1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Suzuki VS1400 Intruder

VS1400 Intruder (1987-2004)
Boulevard S83 (2005-2007)
48234823b4823p

Suzuki VS 700 750 800 Intruder Boulevard S50 1985-2009 Service Repair Manual M481-6

This Suzuki motorcycle manual is 464 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Threadlock / Gasket remover / Expendable supplies / Tools / Measuring tools / Special tools / Cleaning solvent / Mechanic¿s tips / Ball bearing replacement / Oil seals / Riding safety / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Excessive vibration / Carburetor troubleshooting / Front suspension and steering / Brake problems / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Engine stop switch / Pre-checks / Service maintenance schedule intervals / Periodic lubrication / Engine oil and filter change / Final drive oil change / Fork oil change / Control cable lubrication / Periodic maintenance / Front rear air filter change / Tune-up / Valve clearance measurement adjustment / Engine compression test / Spark plugs / Idle speed adjustment / Idle mixture / Carburetor synchronization / Specifications

CHAPTER FOUR / ENGINE
Removal installation / Front cylinder head cover and camshaft / Rear cylinder head cover and camshaft / Camshaft / Cylinder head and cylinder / Valves and valve components / Pistons and piston rings / Oil pump / Primary drive gear / Secondary gear assembly / Crankcase / Crankshaft and connecting rods / Break-in / Specifications

CHAPTER FIVE / CLUTCH
Clutch / Clutch hydraulic system / Master cylinder / Slave cylinder / Bleeding the system / Specifications

CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS
External gearshift mechanisms / Transmission / Specifications

CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor assembly / Carburetor service / Carburetor adjustments / Throttle cable replacement / Fuel tank / Fuel shutoff valve and filter / Fuel pump / Crankcase breather system / Evaporative emission control system / Exhaust system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Electrical connectors / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Transistorized ignition system / Starter system / Electric starter / Starter clutch and gears / Starter relay / Lighting system / Switches / Fuses / Circuit breaker / Wiring diagrams / Specifications

CHAPTER NINE / LIQUID COOLING SYSTEM
Hoses and hose clamps / Cooling system check / Pressure check / Cooling fan, shroud and fan duct / Thermostat and housing / Water pump / Hoses / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head and stem / Front fork / Specifications

CHAPTER ELEVEN / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Final drive unit, drive shaft and universal joint / Swing arm / Shock absorbers / Specifications

CHAPTER TWELVE / BRAKES
Disc brakes / Front brake pad / Front brake caliper / Front brake hose / Front brake disc / Bleeding the system / Rear drum brake / Rear brake pedal and linkage / Specifications

CHAPTER THIRTEEN / BODY AND FRAME
Seats / Frame side covers / Frame head side covers / Footpegs / Sidestand / Front fender / Frame / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1986 1987 Suzuki VS700 (U.S.)
1985 1986 1987 1988 1989 1990 1991 Suzuki VS750 (U.K.)
1988 1990 1991 Suzuki VS750 (U.S.)
1992 1993 1994 1995 1996 1997 Suzuki VS800 (U.K.)
1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Suzuki VS800 (U.S.)
2005 2006 2007 2008 2009 Suzuki VS800/S50

VS700 Intruder (U.S.) (1986-1987)
VS750 Intruder (U.S.) (1988-1991)
VS800 Intruder (U.S.) (1992-2004)
VS800 Boulevard S50 (2005-2009)
VS750 (U.K.) (1985-1991)
VS800 (U.K.) (1992-1997)
48164816b4816p

Clymer Suzuki RM250 1996-2002 Service Repair Manual M401 

This Suzuki RM250 motorcycle manual is 360 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Basic service methods / Serial numbers / Fasteners / Shop supplies / Basic tools Precision measuring tools / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine spark test / Engine performance / Engine noise / Engine leakdown test / Clutch / External shift mechanism and transmission / Kickstarter / Brakes / Steering / Electrical testing / Electrical component replacement / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service precautions and practices / Pre-ride inspection / Engine break-in / Maintenance intervals / Fuel and lubricants / Transmission and component lubrication / Maintenance and inspection / Engine tune-up / Spark plugs / Specifications

CHAPTER FOUR / ENGINE TOP END
Shop cleanliness / Exhaust system / Cylinder head / Cylinder / Exhaust valve system / Exhaust valves and shaft assembly / Exhaust valve solenoid / Exhaust valve governor and actuator / Piston and piston rings / Reed valves / Specifications

CHAPTER FIVE / ENGINE LOWER END
Shop cleanliness / Engine / Crankcase / Crankcase seal replacement / Crankcase bearing replacement / Crankshaft / Specifications

CHAPTER SIX / CLUTCH AND GEARSHIFT LINKAGE
Clutch cover / Clutch / Right crankcase cover / Gearshift linkage / Kickstarter and idle gear / Primary drive gear / Clutch cable / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Shift drum and forks / Specifications

CHAPTER EIGHT / FUEL SYSTEM
Service precautions and practices / Carburetor / Carburetor cleaning and inspection / Float adjustment / Carburetor jetting / Fuel tank / Fuel valve and filter / Throttle cable replacement / Air filter housing / Specifications

CHAPTER NINE / IGNITION SYSTEM
Basic ignition system operation / Alternator cover / Flywheel / Stator / Ignition system testing / CDI unit / Ignition coil / Stator / Engine stop switch / Ignition timing / Specifications

CHAPTER TEN / COOLING SYSTEM
Safety precautions / Radiators / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Front and rear hubs / Rim and spoke service / Drive chain / Sprockets / Tire changing / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Steering stem and head / Fork oil change / Fork removal and installation / Fork service / Fork adjustment / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Link-type suspension system / Shock absorber / Shock absorber linkage / Swing arm / Rear suspension adjustment / Specifications

CHAPTER FOURTEEN / BRAKES
Brake system fundamentals / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications

CHAPTER FIFTEEN / BODY
Seat / Frame covers / Radiator covers / Subframe / Specifications

INDEX

WIRING DIAGRAMS

Models covered: 1996 1997 1998 1999 2000 2001 2002 RM250 RM 250

RM250 (1996-2002) 401401b

Clymer Suzuki LS650 Savage Boulevard S40 1986 – 2012 Service Repair Manual M384-5

Clymer motorcycle repair manuals are written specifically for the do-it-yourselfer. Whether it’s routine maintenance or more extensive repairs involving engine and transmission disassembly, Clymer repair manuals provide all the information you need about your motorcycle. With step-by-step procedures, detailed photography and extensive use of exploded views, each manual is based on the complete disassembly of the machine. Unlike OEM manuals, which are purposely designed for the professional technician with an impressive array of specialized tools, equipment and knowledge, Clymer manuals are designed for the first-time user.
Save money and know the job was done right. This book can be carried to the workplace and used without the need of computers or printers. Traditional and durable manuals like this have added value when compared to downloads or CD’s that depend on technology and easily forgotten passwords.

376 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Service intervals / Tires and wheels / Battery / Periodic lubrication / Periodic maintenance / Tune-up

CHAPTER FOUR / ENGINE
Engine principles / Engine cooling / Servicing engine in frame / Engine removal / installation / Cylinder head cover, camshaft and cylinder head / Rocker arm assemblies / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Oil pump / Starter clutch and gears / Right-hand crankcase cover (clutch cover) / Left-hand crankcase cover and drive pulley / Crankcase and crankshaft / Balancer assembly / Break-in

CHAPTER FIVE / CLUTCH
Clutch / Clutch cable

CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS
Gearshift linkage / External gearshift mechanism / Transmission and internal shift mechanism

CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor removal / installation / Carburetor disassembly / Carburetor adjustment / Throttle cable replacement / Air filter air box / Fuel tank / Fuel filter / Gasoline / alcohol blend test / Crankcase breather system (U.S. only) / Evaporative emission control system (California models only) / Exhaust system

CHAPTER EIGHT / ELECTRICAL SYSTEM
Charging system / Voltage regulator / rectifier / Alternator / Transistorized ignition system / Starting system / Electric starter / Starter solenoid / Lighting system / Switches / Electrical components / Fuses / Wiring diagrams

CHAPTER NINE / FRONT SUSPENSION AND STEERING
Front wheel / Wheel inspection / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head and stem / Steering head bearing races / Front fork

CHAPTER TEN / REAR SUSPENSION
Rear wheel / Rear hub / Driven pulley / Drive pulley and drive belt / Shock absorber / Swing arm

CHAPTER ELEVEN / BRAKES
Disc brakes / Front brake pad replacement / Front master cylinder / Front caliper / Front brake hose replacement / Front brake disc / Bleeding the system / Rear drum brake / Rear brake pedal and cable

CHAPTER TWELVE / BODY AND FRAME
Seat / Rear handle / Front fender / Rear fender / Sidestand / Footpegs

SUPPLEMENT / 1995-ON TRANSMISSION SERVICE INFORMATION

INDEX

WIRING DIAGRAMS

1986 1987 1988; 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 SUZUKI LS650 LS 650
2005 2006 2007 SUZUKI LS650 LS 640 / Boulevard S40

38453845b3845p

Suzuki Katana GSX600F 1988 – 1996 GSX R750 R1100 1986 – 1987 Service Manual

This Suzuki Motorcycle Manual is 536 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Special tips / Torque specifications / Fasteners / Lubricants / Expendable supplies / Parts replacement / Serial numbers /Basic hand tools / Tune-up and troubleshooting tools / Mechanic’s tips / Riding safety / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting / Engine performance

CHAPTER THREE / LUBRICANTS, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Service intervals / Tires and wheels / Battery / Periodic lubrication / Engine oil and filter change / Front fork oil change / Drive chain lubrication / Control cable lubrication / Periodic maintenance / Drive chain inspection and adjustment / Drive chain slider service / Clutch adjustment (GSX-R750 Limited adjustment) / Air filter element / Fuel shut off filter and valve / Valve clearance / Tune-up / Cylinder head and cylinder nuts and bolt torque / Valve clearance measurement and adjustment / Compression test / Spark plugs / Carburetor idle speed adjustment / Carburetor idle mixture / Air filter / Specifications

CHAPTER FOUR / ENIGNE
Engine principles / Engine cooling / Servicing engine in frame / Engine removal/installation / Cylinder head cover / Camshafts / Camshaft chain tensioner / Rocker arm assemblies / Cylinder head / Valves and valve components / Cylinder block / Pistons, piston pins and piston rings / Oil pump / Oil cooler / Oil pan and oil pressure regulator / Crankcase / Crankshaft / Break-in / 800 km (500-mile) service / Specifications

CHAPTER FIVE / CLUTCH
Clutch-dry type (GSX-R750R limited edition) / Clutch-wet type (GSX-R750, GSX-R1100) / Clutch hydraulic system (wet-type clutch) / Bleeding the system / Specifications

CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS
External gearshift mechanism / 6-speed transmission (750 cc engines) / Internal gearshift mechanism / Specifications

CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor assembly / Carburetor / Carburetor separation / Carburetor adjustments / Throttle cable replacement / Air filter air case / Fuel tank / Fuel filter / Gasoline/alcohol blend test / Crankcase breather system (U.S. only) / Evaporative emission control system / Exhaust system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Charging system / Alternator / Transistorized ignition / Electric starter / Starter solenoid / Lighting system / Switches / Relays (1100 cc models) / Wiring diagrams / Specifications

CHAPTER NINE / FRONT SUSPENSION AND STEERING
Front wheel / Wheel inspection / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head and stem / Steering head bearing races / Steering damper (GSX-R1100) / Front fork / Specifications

CHAPTER TEN / REAR SUSPENSION
Rear wheel / Caliper bracket / Rear hub / Driven sprocket and drum / Drive chain / Swing arm / Full floater rear suspension system / Shock absorber / Shock absorber lever / Shock absorber lever bearing replacement / Specifications

CHAPTER ELEVEN / BRAKES
Disc brakes / Front brake pad / Front master cylinder / Front caliper / Front brake hose / Front brake disc / Rear brake pad / Rear master cylinder / Rear caliper / Rear brake hose / Rear brake disc / Rear brake pedal / Bleeding the system / Specifications

CHAPTER TWELVE / BODY AND FRAME
Seat / Front fairing and mounting bracket / Rear fender cover / Footpegs / Sidestand / Specifications

CHAPTER THIRTEEN / KATANA 600
Emergency troubleshooting / Tires and wheels / Battery / Periodic lubrication / Tune-up / Engine removal/installation / Cylinder head cover / Camshafts / Rocker arm assemblies / Valves and valve components / Clutch (1988-1991) / Clutch (1992-on) / Carburetor assembly / Fuel tank / Evaporative emission control system (California models only) / Air suction system (California models only) / Exhaust system / Transistorized ignition / Electric starter / Lighting system / Electrical components / Fuses / Circuit breaker / Front wheel / Front hub / Handlebar / Front forks / Rear wheel / Rear hub / Swing arm, shock absorber and shock lever / Shock absorber / Front caliper / Front brake hose / Front brake disc / Seats / Front fairing, mounting bracket and side covers / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1986 1987 Suzuki GSX-R1100 GSXR1100 GSXR 1100
1986 1987 Suzuki GSX-R750 GSXR750 GSXR 750
1986 Suzuki GSX-R750R Limited Edition GSXR750R GSXR750 R GSXR 750
1988 1989 1990 1991 1992 1993 1994 1995 1996 Suzuki GSX600F KATANA GSX 600F 600 F
GSX-R
Gixxer

GSX600F Katana (1988-1996)
GSX-R750 (1986-1987)
GSX-R750R Limited Edition (1986)
GSX-R1100 (1986-1987)
38333833b

Suzuki GS 850 1000 1100 Shaft Drive 1979-1984 Service Repair Manual M376

Models covered:
1980 1981 1982 1983 Suzuki GS1000G GS1000 GS 1000
1981 Suzuki GS1000GL GS1000 GS 1000 GL
1982 1983 Suzuki GS1100G GS1000 GS 1000 G
1982 1983 1984 Suzuki GS1100GK GS1000 GS 1000 GK
1982 1983 Suzuki GS1100GL GS1000 GS 1000 GL
1979 1980 1981 Suzuki GS850G GS850 GS 850 G
1979 1980 1981 1982 1983 Suzuki GS850GL GS850 GS 850 GL
This Suzuki vintage motorcycle manual is 243 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
How to use this manual / Chapter organization / Notes. cautions and warnings / Photos, drawings and tables / Model identification / Safety first / Expendable supplies / Tools / General maintenance and repair hints / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Emergency troubleshooting / Starter / Charging system / Ignition / Engine noises / Excessive vibration / Lubrication troubles / Fuel system / Clutch / Transmission / Brakes / Lighting system / Front suspension and steering / Specifications

CHAPTER THREE / PERIODIC MAINTENANCE, LUBRICATION AND TUNE-UP
Routine checks / Periodic maintenance / Engine oil and filter change / Air filter / Spark plugs / 4,000 mile 12 month service / Engine oil a nd filter change / Air cleaner service / Clutch adjustment / Check secondary gear oil level / Final drive gear oil level check / 7,500 mile 24 month service / Front forks oil change / Changing gear oil / Every 2 years / Suspension tuning / Engine tune-up / Valve clearance adjustment / Spark plugs / Contact breaker point and timing adjustment (1979 models only) / Throttle cable adjustment / Carburetor adjustment / Carburetor balancing (synchronization) / Choke cable adjustment / Compression test / Storage / Specifications

CHAPTER FOUR / ENGINE
Crankshafts / Cylinder head / Valves / Cylinder block and pistons / Engine removal/installation / Lower end / Oil pump / Cam chain tensioner / Specifications

CHAPTER FIVE / CLUTCH, TRANSMISSION AND SECONDARY DRIVE ASSEMBLIES
Clutch / Transmission / Gearshift / Kickstarter / Secondary drive assemblies / Specifications

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Fuel tank and fuel valve / Carburetors / Exhaust system / Specifications

CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Starting system / Ignition system / Battery service / Fuses / Lighting system / Self-canceling turn signal system / Instruments / Horns / Specifications

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Wheel balancing / Tire changing / Tire repairs / Front forks / Steering head / Specifications

CHAPTER NINE / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Final drive / Swing arm / Specifications

CHAPTER TEN / BRAKES
Calipers / Pad replacement / Master cylinders / Brake pedal adjustment / Bleeding/changing brake fluid / Brake discs / Specifications

SUPPLEMENT / 1981 AND LATER SERVICE INFORMATION

INDEX

WIRING DIAGRAMS

GS850G (1979-1981)
GS850GL (1979-1983)
GS1000G (1980-1983)
GS1000GL (1981)
GS1100G (1982-1983)
GS1100GL (1982-1983)
GS1100GK (1982-1984)

376376b376p

Suzuki RM 50 60 80 100 125 250 370 400 Service Repair Manual 371

This vintage Suzuki motorcycle manual is 208 pages.
Suzuki Twin Shock RM Series Service Manual 1975 – 1982
QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Tools / Expendable supplies / Safety first / Motor identification and parts replacement

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting difficulties / Poor idling / Misfiring / Flat spots / Excessive vibration / Clutch slip or drag / Poor handling / Brake problems/ Troubleshooting guide/ Power loss / Overheating / Backfiring / Engine noises / Piston seizure

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Air filter / Engine lubrication / Drive chain / Frame and suspension component fasteners / Front forks / Transmission oil / Cable lubrication / Drive chain buffers / Drive chain guide and tensioner rollers / Swinging arm bearings / Brake pedal lubrication / Front torque link lubrication / Full-floating brake hub lubrication / Brake linkage lubrication / Kickstarter lever / Clutch adjustment / Brake adjustment / Handlebar damper adjustment / Spark plugs / Ignition timing / Carburetor adjustment

CHAPTER FOUR / ENGINE
Operating principles / General maintenance and repair hints / Cylinder head / Cylinder / Piston and rings / Reed valve assembly / Crankshaft and crankcase / Bearing and seal replacement / Service and adjustment

CHAPTER FIVE / CLUTCH, TRANSMISSION AND KICKSTARTER
Clutch / Gearshift / Primary drive gear / Transmission / Kickstarter

CHAPTER SIX / FUEL AND EXHAUST SYSTEM
Fuel tank and fuel valve / Carburetor servicing / Exhaust system repairs

CHAPTER SEVEN / IGNITION SYSTEM
Flywheel magneto (RM50 models) / PEI magneto / CDI unit / Ignition coil

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Forks / Steering head

CHAPTER NINE / REAR SUSPENSION
Rear wheel / Swinging arm / Spring/gas shocks

CHAPTER TEN / WHEELS, TIRES AND BRAKES
Spokes / Wheel balance / Wheel inspection / Wheel runout / Wheel bearings and seals / Brakes / Rear sproket

INDEX

Models covered:
1978 1979 1980 Suzuki RM50
1979 1980 1981 1982 Suzuki RM60
1977 1978 1979 1980 1981 Suzuki RM80
1976 1977 1978 1979 1980 1981 Suzuki RM100
1975 1976 1977 1978 1979 1980 Suzuki RM125
1976 1977 1978 1979 1980 Suzuki RM250
1976 1977 Suzuki RM370
1978 1979 1980 Suzuki RM400

RM50 (1978-1980)
RM60 (1979-1981)
RM80 (1977-1981)
RM100 (1976-1981)
RM125 (1975-1980)
RM250 (1976-1980)
RM370 (1976-1977)
RM400 (1978-1980)371

Suzuki GS550 1977-1986 Service Repair Maintenance Manual M373

This Suzuki vintage motorcycle manual is 352 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Expendable supplies / Shop tools / Emergency tool kits / Troubleshooting and tune-up equipment

CHAPTER TWO / TROUBLESHOOTING
Engine / Starting difficulties / Poor performance / Clutch and transmission / Drive train / Chassis / Brakes / Electrical system / Charging system / Lighting / Fuses / Wiring

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Model differences / Routine checks / Periodic maintenance / Engine oil and filter change / Drive chain adjustment and lubrication / Air filter service / Front fork oil change / Steering head check / Swing arm / Speedometer drive / Valve clearance adjustment / Contact breaker point and timing adjustment / Spark plug / Throttle cable adjustment / Fuel strainer / Carburetor synchronization / Compression Test / Suspension tuning / Engine tune-up

CHAPTER FOUR / ENGINE
Camshafts / Rocker arms and rocker shafts / Cylinder head / Valves / Cylinder block and pistons

CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Gearshift mechanism / Kickstarter assembly

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Fuel tank and fuel valve / Carburetors / Exhaust system

CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Starting system / Battery / Ignition system / Lighting system / Instruments / Fuses / Horn

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Wheel balancing / Spoke wheels / Fairing removal/installation / Front fork / Anti-dive modular valve removal/installation / Steering head

CHAPTER NINE / REAR SUSPENSION
Rear wheel / Rear suspension

CHAPTER TEN / BRAKES
Drum brake / Disc brakes / Master cylinders / Brake pedal adjustment / Brake disc / Bleeding and changing brake fluid

SUPPLEMENT / 1985 AND LATER SERVICE INFMORMATION

INDEX

WIRING DIAGRAMS

Models covered:
1977 1978 1979 Suzuki GS550 GS 550
1978 1979 1980, 1983, 1985 1986 Suzuki GS550E GS550 GS 550 E
1983 1984 1985 1986 Suzuki GS550ES GS550 GS 550ES 550 ES
1979-1983, 1985-1986 Suzuki GS550L GS550 L GS 550 L
1982 Suzuki GS550M GS550 GS 550 M
1981 Suzuki GS550T GS 550T 550 T

GS550 (1977-1979)
GS550E (1978-1980, 1983, 1985-1986)
GS550ES (1983-1986)
GS550L (1979-1983, 1985-1986)
GS550M (1982)
GS550T (1981)

373373b373p

Suzuki TC TM TS RL 125 185 250 400 1964 – 1981 Service Repair Maintenance Manual

Models covered:
1974 1975 Suzuki RL250
1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 Suzuki TC125
1974 1975 1976 Suzuki TC185
1974 1975 Suzuki TM125
1972 1973 1974 1975 Suzuki TM250
1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 Suzuki TM400
1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 Suzuki TS125
1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 Suzuki TS185
1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974, 1980 1981 Suzuki TS250
1972-1976 Suzuki TS400
Champion
Savage
Sierra
Duster
Prospector
This Vintage Suzuki motorcycle manual is 136 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Tools / Expendable supplies / Safety first / Motor identification and parts replacement

CHAPTER TWO / TUNE-UP, PERIODIC MAINTENANCE, AND LUBRICATION
Engine tune-up / Spark plugs / Breaker points / Ignition timing (magneto ignition) / Ignition timing (electronic ignition) / Air cleaner service / Carburetor adjustment / Idle Mixture Adjustment / Speed range adjsutment / Transmission oil / Front forks / Clutch adjustment / Electrical equipment / Drive chain / Brakes / Wheels and tires / Steering head bearings / Swing arm

CHAPTER THREE / TROUBLESHOOTING
Operating requirements / Two-stroke pressure testing / Starting difficulties / Poor idling / Misfiring / Flat spots / Power loss / Overheating / Backfiring / Engine noises / Piston seizure / Excessive vibration / Clutch slip or drag / Poor handling / Brake problems / Lighting problems / Troubleshooting guide

CHAPTER FOUR / ENGINE, TRANSMISSION, AND CLUTCH
Engine principles / Engine lubrication / Preparation for engine disassembly / Engine removal/installation / Cylinder and cylinder head / Piston pin, piston, and piston rings / Clutch / Primary pinion / Kickstarter / Shifter mechanism / Crankcase / Transmission / Crankshaft / Oil seals / Bearings

CHAPTER FIVE / FUEL AND EXHAUST SYSTEMS
Carburetor / Carburetor components / Miscellaneous carburetor problems / Fuel tank

CHAPTER SIX / ELECTRICAL SYSTEM
Flywheel magneto / Magneto troubleshooting and service / PEI ignition system / Rectifier / Battery / Lights / Horn / Fuse / Switches

CHAPTER SEVEN / CHASSIS, SUSPENSION, AND STEERING
Frame / Handlebar / Front fork / Steering stem / Drive chain / Wheels and tires / Brakes / Shock absorbers / Swinging arm

APPENDIX / SPECIFICATIONS

SUPPLEMENT / 1977 AND LATER SERVICE INFORMATION
Tune-up / Transmission and front forks / Reed valve assembly / Carburetor

SUPPLEMENT FOR UNITED KINGDOM

INDEX

TC125 (Through 1976)
TM125 (1974-1975)
TS125 (Through 1979)
TC185 (1974-1976)
TS185 (Through 1981)
RL250 (1974-1975)
TM250 (1972-1975)
TS250 (Through 1974, 1980-1981)
TM400 (Through 1975)
TS400 (1972-1976)
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Suzuki GS650 1981-1983 Service Repair Manual Clymer M364

This Suzuki GS650 Manual is 328 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Expendable supplies / Shop tools / Emergency tool kits / Troubleshooting and tune-up equipment

CHAPTER TWO / TROUBLESHOOTING
Starting difficulties / Poor performance / Clutch and transmission / Drive train / Chassis / Brakes / Electrical system / Charging system / Lighting / Fuses / Wiring

CHAPTER THREE / PERIODIC MAINTENANCE, LUBRICATION AND TUNE-UP
Routine checks / Periodic maintenance / Drive chain adjustment and lubrication (chain-driven models) / Engine oil and filter change / Final drive gear oil change (shaft-drive models) / Air filter service / Clutch cable adjustment / Fork oil change / Swing arm lubrication / Oil pressure check / Speedometer drive / Suspension tuning / Engine tune-up / Valve clearance adjustment / Spark plugs / Ignition timing / Throttle cable adjustment / Choke cable adjustment / Fuel strainer / Carburetor synchronization / Compression test / Model identification / Storage / General specifications

CHAPTER FOUR / ENGINE
Camshafts / Cylinder head / Valves and valve seats / Cylinder block and pistons / Removal installation / Engine installation and external assembly / Engine lower end / Oil pump / Cam chain tensioner

CHAPTER FIVE / CLUTCH, TRANSMISSSION, GEARSHIFT AND SECONDARY DRIVE ASSSEMBLIES
Clutch / Gearshift mechanism / Transmission / Secondary drive assemblies

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Fuel tank / Fuel valve / Carburetors / Exhaust system

CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Starting system / Battery / Ignition system / Lighting system / Instruments / Fuses / Horn

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Wheel balancing / Front fork / Steering head

CHAPTER NINE / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Final drive / Suspension units / Swing arm / Sprocket replacement / Drive chain

CHAPTER TEN / BRAKES
Brake pad replacement / Calipers / Master cylinders / Brake pedal adjustment / Brake disc / Bleeding and changing brake fluid

INDEX

Models covered:
1981 1982 1983 Suzuki GS650ED GS650 GS 650 ED
1981 1982 1983 Suzuki GS650EX GS650 GS 650 EX
1981 1982 1983 Suzuki GS650EZ GS650 GS 650 EZ
1981 1982 1983 Suzuki GS650GD GS650 GS 650 GD
1981 1982 1983 Suzuki GS650GLD GS650 GS 650 GLD
1981 1982 1983 Suzuki GS650GLX GS650 GS 650 GLX
1981 1982 1983 Suzuki GS650GLZ GS650 GS 650 GLZ
1981 1982 1983 Suzuki GS650GX GS650 GS 650 GX
1981 1982 1983 Suzuki GS650GZ GS650 GS 650 GZ

GS650EX (1981-1983)
GS650EZ (1981-1983)
GS650GLZ (1981-1983)
GS650GX (1981-1983)
GS650GD (1981-1983)
GS650GLD (1981-1983)
GS650GZ (1981-1983)
GS650GLX (1981-1983)
GS650ED (1981-1983)
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