Kawasaki Vulcan VN900 Classic LT Custom 2006-2013 Service Repair Manual M246

Kawasaki Vulcan 900 Classic VN900B VN900BC (2006-2013)
Kawasaki Vulcan 900 Classic LT VN900D VN900DC (2006-2013)
Kawasaki Vulcan 900 Custom VN900C VN900CC (2007-2013)

This Kawasaki Vulcan 900 manual is 424 pages.

QUICK REFERENCE DATA

CHAPTER ONE/GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Starting procedures / Engine performance / Engine / Engine exhaust / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Electronic diagnostic system / Electrical testing / Electrical troubleshooting / Suspension and steering / Brake system / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Cylinder numbering and firing order / Tune-up / Air filter / Engine compression test / Spark plugs / Ignition timing / Valve clearance / Engine oil / Engine oil pressure test / Fuel line inspection / Clean air system / Evaporative emissions control system (California models) / Idle speed adjustment / Throttle cable / Control cable lubrication / Clutch cable / Shift rod length / Headlight adjustment / Cooling system / Tires and wheels / Front suspension inspection / Rear suspension inspection / Steering inspection / Drive belt / Brake system / General lubrication / Fasteners / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head cover / Camshaft / Rocker arm and shaft / Cam chain and guides / Cam chain tensioner / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine removal and installation / Balancer and starter clutch assembly / Primary drive gear / Balancer shaft / Oil pump / Oil pipes / Oil pressure relief valve / Oil screen / Crankcase / Crankshaft and connecting rods / Engine break-in / Specifications

CHAPTER SIX / CLUTCH
Clutch cable / Clutch lever assembly / Clutch cover / Clutch release lever / Clutch / Specifications

CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM
Shift pedal / External shift mechanism / Engine pulley cover / Engine pulley / Transmission / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL INJECTION, EMISSIONS AND EXHAUST SYSTEMS
Air filter housing / Fuel tank / Fuel level sensor / Fuel gauge / Fuel pump / Fuel reserve switch / Fuel pump relay / Digital fuel injection (DFI) / Electronic control unit (ECU) / ECU main relay / Fuel injectors and fuel rail / Throttle body / Intake manifold / Throttle sensor / Subthrottle (ST) sensor / Subthrottle valve (STV) actuator / Intake air pressure (IAP) sensor / Intake air temperature (IAT) sensor / Vehicle down sensor / FI indicator / Throttle cable replacement / Exhaust system / Oxygen sensor / Evaporative emissions control (EVAP) system (California models) / Clean air system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Charging system / Alternator / Regulator/rectifier / Ignition system / Peak voltage testing / Ignition coil cover / Ignition coil / Crankshaft sensor / Starting system / Starter / Starter relay / Starter circuit relay / Interlock system / Lighting system / Front turn signal housing / Meter assembly / Speed sensor / Horn / Switch continuity test / Left handlebar switch / Clutch switch / Right handlebar switch / Engine stop switch / Front brake light switch / Rear brake light switch / Ignition switch / Oil pressure switch / Neutral switch / Sidestand switch / Relay box / Turn signal relay / Fuses / Wiring diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Cooling system inspection / Coolant reservoir cover / Coolant reservoir / Radiator / Radiator fan / Fan relay / Coolant temperature sensor / Thermostat / Coolant return pipe / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE BELT
Motorcycle lift / Front wheel / Rear wheel / Wheel and axle inspection / Front and rear hub / Rear coupling / Rear pulley / Drive belt / Drive belt adjuster / Laced wheels (B and D models) / Cast wheels (C models) / Wheel balance / Tires / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar grip / Steering head and stem / Steering bearing preload / Steering head bearing race / Steering stem bearing / Front fork / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Suspension lever / Tie rod / Swing arm / Bearing replacement / Specifications

CHAPTER FOURTEEN / BRAKES
Brake service / Brake bleeding tips / Bleeding the brakes / Brake fluid draining / Brake pads / Brake caliper / Front master cylinder / Rear master cylinder / Brake pedal / Brake disc / Brake hose / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Seat / Side covers / Front footrest / Rear footpeg (all models) / Frame downtube / Front fender / Rear fender / Tool box / Battery box / Sidestand / Windshield (D models) / Saddlebags (D models) / Saddlebag brackets (D models) / Backrest (D models) / Specifications

INDEX

COLOR WIRING DIAGRAMS

Kawasaki Vulcan 900 Classic VN900B VN900BC 2006 2007 2008 2009 2010 2011 2012 2013
Kawasaki Vulcan 900 Classic LT VN900D VN900DC 2006 2007 2008 2009 2010 2011 2012 2013
Kawasaki Vulcan 900 Custom VN900C VN900CC 2007 2008 2009 2010 2011 2012 2013

246246b

Kawasaki Ninja 250R EX250 1988-2012 Service Repair Manual M241

This Kawasaki Ninja Manual is 424 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications Specs

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine lubrication / Engine leakdown test / Clutch / Gear shift linkage and transmission / Brakes / Steering and handling / Brake troubleshooting Specs

CHAPTER THREE / LUBRICATION, MAINTENANCE and TUNE-UP
Tune-up / Air filter / Engine oil and filter / Idle speed adjustment / Spark plugs / Battery / Compression test / Ignition timing inspection / Brake system / Clutch / Cooling system / Fuel hose inspection / Emission control systems / Throttle cables / Choke cable / Carburetor synchronization / Tires and wheels / Valve clearance / Lights and horn inspection / Sidestand switch and ignition cut-off system / Steering head bearing inspection / Front suspension inspection / Front fork oil change / Rear suspension inspection / Swing arm bearing lubrication / Drive chain / Speedometer cable / Fasteners / Specifications Specs

CHAPTER FOUR / ENGINE TOP END (1988-2007 MODELS)
Exhaust system / Cylinder head cover / Camshafts / Rocker arms / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications Specs

CHAPTER FIVE / ENGINE TOP END (2008-ON MODELS)
Exhaust system / Air suction valve / Cylinder head cover / Camshafts / Valve lifters and shims / Cylinder head / Valves / Cam chain tensioner / Cylinder / Piston and piston rings / Specifications Specs

CHAPTER SIX / ENGINE LOWER END
Engine / Left crankcase cover / Starter idler gear / Flywheel (alternator rotor) and starter clutch / Right crankcase cover / Cam chain tensioner (1988-2007 models) / Camshaft chain and guides / (1988-2007 models) / Oil pump / Oil pressure relief valve / Crankcase oil screen / Oil pipes / Crankcase / Crankshaft / Connecting rods / Balancer shaft / Crankcase breather / Engine break-in / Specifications Specs

CHAPTER SEVEN / CLUTCH AND EXTERNAL GEARSHIFT MECHANISM
Clutch / Shift linkage / External gearshift linkage / Primary drive gear / Clutch cable replacement / Specifications Specs

CHAPTER EIGHT / TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM
Transmission / Shift drum and forks / Specifications Specs

CHAPTER NINE / FUEL AND EMISSION CONTROL SYSTEMS
Carburetor / Throttle cables / Choke cable / Air box / Fuel tank / Fuel valve / Fuel level sensor (2008-on models) / Clean air system (2008-on models) / Evaporative emissions control system (California models only) / Specifications Specs

CHAPTER TEN / ELECTRICAL SYSTEM (1988-2007 MODELS)
Electrical component replacement / Continuity testing guidelines / Electrical connectors / Negative battery terminal / Battery / Charging system / Stator / Flywheel and starter clutch / Regulator/rectifier / Starting system / Starter / Starter relay / Starter circuit relay / Ignition system / Fan system / Coolant temperature gauge and sensor / Meter unit / Lighting system / Turn signal relay / Switches / Junction box and fuses / Wiring diagrams / Specifications Specs

CHAPTER ELEVEN / ELECTRICAL SYSTEM (2008-ON MODELS)
Negative battery terminal / Battery / Charging system / Stator / Flywheel and starter clutch / Regulator/rectifier / Starting system / Starter / Starter relay / Starter circuit relay / Ignition system / Fan system / Meter unit / Fuel level system / Lighting system / Turn signal relay / Coolant temperature switch / Switches / Diodes / Fuses / Wiring diagrams / Specifications Specs

CHAPTER TWELVE / COOLING SYSTEM
Safety precautions / Radiator and fan / Thermostat / Thermostat housing / Coolant temperature sensor/switch / Water pump / Coolant reservoir / Specifications

CHAPTER THIRTEEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel and speedometer drive unit / Rear wheel / Front and rear hubs / Wheel balance / Tire repairs / Tire changing / Drive chain / Drive sprocket guard / Sprockets / Specifications Specs

CHAPTER FOURTEEN / FRONT SUSPENSION AND STEERING
Handlebars / Front fork / Steering stem and head / Steering head bearing races / Steering play inspection and adjustment / Specifications Specs

CHAPTER FIFTEEN / REAR SUSPENSION (1988-2007 MODELS)
Rear end support / Shock absorber / Shock absorber linkage / Swing arm / Specifications Specs

CHAPTER SIXTEEN / REAR SUSPENSION (2008-ON MODELS)
Rear end support / Shock absorber / Shock absorber linkage / Swing arm / Shock absorber adjustment / Specifications Specs

CHAPTER SEVENTEEN / BRAKES (1988-2007 MODELS)
Brake fluid selection / Brake service / Brake pads / Front brake caliper / Front brake master cylinder / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications Specs

CHAPTER EIGHTEEN / BRAKES (2008-ON MODELS)
Brake fluid selection / Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications Specs

CHAPTER NINETEEN / BODY (1988-2007 MODELS)
Seat / Side covers / Lower fairing / Upper fairing / Upper fairing bracket / Front fender / Rear fender / Tail cover / Side mirrors

CHAPTER TWENTY / BODY (2008-ON MODELS)
Retaining clips / Front seat / Rear seat / Side covers / Lower fairing / Radiator fairing / Windshield / Upper fairing / Upper cover / Upper fairing bracket / Front fender / Front fender bracket / Rear fender / Side mirrors

Index

Color Wiring Diagrams

Models covered: EX250 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

241b241p

Kawasaki KLR650 2008 – 2012 Service Repair Manual M240-2

This Kawasaki KLR650 Manual is 312 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine lubrication / Engine leakdown test / Clutch / Gear shift linkage and transmission / Brakes / Steering and handling / Disc brake troubleshooting / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Tune-up, service and maintenance intervals / Fuel and lubricants / Oil and filter change / Fork oil change / Control cable lubrication / Drive chain cleaning, lube and adjustment / Air filter cleaning and replacement / Air filter housing draining / Muffler cleaning / Balancer chain tensioner adjustment / Coolant level check / Coolant draining refill / Throttle play adjustment and inspection / Valve clearance / Engine tune-up / Spark plugs / Specifications

CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine / Cam chain and lower guide / Left crankcase cover / Engine / Balancer / Crankcase / Seal replacement / Crankcase bearing replacement / Crankshaft / Engine break-in / Specifications

CHAPTER SIX / CLUTCH, GEARSHIFT MECHANISM AND LUBRICATION SYSTEM
Right crankcase cover / External gearshift linkage / Oil pump / Primary drive gear / Clutch cable / Specifications

CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM
Input shaft / Output shaft / Inspection / Shift drum and forks / Specifications

CHAPTER EIGHT / FUEL SYSTEM
Carburetor cleaning and inspection / Float adjustment / Fuel valve / Evaporative emissions control system / Throttle and choke cable / Air filter housing / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Continuity testing / Battery / Charging system / Alternator cover / Stator / Rotor and starter clutch / Regulator rectifier / Starting system / Starter / Starter relay / Starter circuit relay / Ignition system / Fan / Coolant temperature gauge and sender / Meter unit / Lighting system / Switches / Fuses / Specifications

CHAPTER TEN / COOLING STSTEM
Safety precautions / Radiator and fan / Thermostat / Water temperature sending unit / Water pump / Coolant reserve tank / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front and rear wheel / Speedometer drive unit / Front and rear hubs / Rim and spoke / Drive chain / Sprockets / Tire changing / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Left hand grip replacement / Balancer weights / Front fork / Fork service Steering stem and head / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Linkage / Swing arm / Shock adjustment / Specifications

CHAPTER FOURTEEN / BRAKES
Fluid / Front and rear brake pads Front and rear brake caliper / Front and rear master cylinder / Rear brake pedal / Brake system draining and bleeding / Brake disc / Specifications

CHAPTER FIFTEEN / BODY
Side covers / Seat / Fuel tank / Lower and lower fairing / Fender / Carrier / Subframe / Skid plate / Specifications

INDEX

COLOR WIRING DIAGRAMS

Models covered:
2008 2009 2010 2011 2012 Kawasaki KLR650 KLR 650

Dual Sport Dualsport 2402b2402p

Kawasaki KZ750 ZX750 Z750 1980 – 1991  Haynes 574

Published by Haynes. This service manual covers the following Kawasaki models:
KAWASAKI KZ750 E 1980-1982 (US)
KAWASAKI KZ750 H LIMITED 1980-1983 (US)
KAWASAKI KZ750 L 1983 (US)
KAWASAKI KZ750 R GPZ 1982 (US)
KAWASAKI KZ750 N SPECTRE 1982-1983 (US)
KAWASAKI KZ750 F LIMITED SHAFT 1983 (US)
KAWASAKI Z750 E 1980 (UK)
KAWASAKI Z750 H 1980 (UK)
KAWASAKI Z750 L 1981-1987 (UK)
KAWASAKI Z750 R 1982 (UK)
KAWASAKI Z750 P GT750 1982-1991 (UK)
KAWASAKI ZX750 A GPZ 1983-1985 (US)
KAWASAKI ZX750 A GPZ 1983-1988 (UK)

It has step by step instructions accompanied by photos and illustrations, chapters on troubleshooting and maintenance. Fix it yourself and save money. This is a new hard cover book. Complete with routine maintenance guide, and Model history.
574574b574p

Haynes Kawasaki ZX636 ZX600 ZX6R ZX6RR 2003 – 2006 Service Repair Manual 4742

Published by Haynes. This service manual covers the Kawasaki ZX-6R and ZX-6RR from 2003 thru 2006. It has step by step instructions accompanied by photos and illustrations, chapters on troubleshooting and maintenance. Fix it yourself and save money. This is a new hard cover book. Complete with routine maintenance guide, and Model history.
ZX636B1,ZX636B2, ZX636C1,ZX636C6,ZX600K1,ZX600M1,ZX600N1,ZX600N6 covered from 2003 – 2006
47424742b

Kawasaki Zephyr ZR 550 750 1990 – 1993 Service Repair Manual Haynes 3382

Haynes Repair Manual for the Kawasaki ZR550 and 750 Zephyr Fours for 1990 through 1993 has clear instructions and hundreds of color photographs to help you perform anything from simple maintenance to basic repairs.

Complete coverage for your Kawasaki ZR550 & 750 Zephyr Fours for 1990 thru 1993:
Routine Maintenance and servicing
Tune-up procedures
Engine, clutch and transmission repair
Cooling system
Fuel and exhaust
Ignition and electrical systems
Brakes, wheels and tires
Steering, suspension and final drive
Frame and bodywork
Wiring diagrams
Reference Section

Table Of Contents
Introduction
Daily (pre-ride) checks
Chapter 1: Routine maintenance and servicing
Chapter 2: Engine, clutch and transmission
Chapter 3: Fuel and exhaust systems
Chapter 4: Ignition system
Chapter 5: Frame, suspension and final drive
Chapter 6: Brakes, sheels and tires
Chapter 7: Bodywork
Chapter 8: Electrical System and wiring diagrams
Reference Section

Product Detail
Hardcover: 264 pages
Part Number: 3382
ISBN: 1 85960 382 3
Product Dimensions: 8 ½ by 11 inches
Covered Makes/Models

Kawasaki ZR550 B Zephyr 1993
Kawasaki ZR550 B Zephyr 1992
Kawasaki ZR550 B Zephyr 1991
Kawasaki ZR550 B Zephyr 1990
Kawasaki ZR750 C Zephyr 1993
Kawasaki ZR750 C Zephyr 1992
Kawasaki ZR750 C Zephyr 1991

33823382b3382p

Kawasaki KX60 KX80 KX100 Factory Owners Manual 99920-1901-02

Kawasaki Factory Owners Manual, this is the book that comes new with your motorcycle. It has 125 pages of useful information on pre ride checks and minor maintenance and adjustments. Covers KX60, KX80 and the KX100 models for 1999 , possibly later ones as well.
New old stock from dealers shelf to you.
Printed in Japan.
9992019010299920190102b99920190102p