All Balls Steering Bearing and Seal Kit Kawasaki KDX KLX KX Tecate 1979-2007 22-1004

This listing is for a New Steering Bearing and Seal Kit.
Reference number 22-1004. This is as shown in picture.
Fitment includes:
Steering Bearing and Seal Kit Kawasaki KDX200 83-06, KDX220 97-05, KDX250 81-94, KDX420 81, KDX450 82, KLX250R 94-96, KLX250S 06-14, KLX250SF 09-10, KLX300(R) 97-07, KLX650 C 93-96, KLX650D1 96, KLX650R 93-96, KX125 82-91, KX250 79-91, KX420 80-81, KX500 83-04, KXT250 Tecate 84-87, ZG. All Balls Steering Bearing & Seal Kit

Kawasaki Bayou Tecate Mojave Lakota Upper Ball Joint 1987 – 2004

This listing is for a new upper ball joint for the Kawasaki. Reference number 42-1017 / 12-2519. Sold each and comes with snap ring and cotter pin HD steel cases with POM-M90 bearing material for long life.
Fitment includes:
KLF400 Bayou 1993 – 1999
KEF300 Lakota 1995-2003
KLF300c Bayou 4×4 1989 – 2004
KSF250 Mojave 1987- 2004
KXF250 Tecate 1987-1988

IMG_1459IMG_1460IMG_1461

M466-4 Kawasaki Bayou KLF300 1986 – 2004 Service Manual

This Kawasaki Bayou ATV manual is 480 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Washing the vehicle / Fasteners / Lubricants / Threadlocking compound / Expendable shop supplies / Serial numbers / Warning labels / Basic hand tools / Special tools / Precision measuring tools / Mechanics tips / Ball bearing replacement / Oil seals / Riding safely / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine hard to start / Poor idle speed performance / Poor medium and high speed performance / Engine starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leak down test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Service intervals schedule / Periodic lubrication / Engine oil and filter change / Final drive oil change / Control cable lubrication / Non-scheduled lubrication / Periodic maintenance / Non-scheduled maintenance / Reverse cable adjustment / Tune-up / Valve clearance / Compression test check / Spark plug / Air filter / Ignition timing / Pilot screw adjustment / Idle Speed Adjustment / Storage / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine principles / Cylinder head / Compression release lever (1988-on) / Camshaft and rocker arms / Cam chain / Chain guides / Valves and valve components / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine removal / Engine installation / Oil screen / Oil pump / Oil pipe (2-wheel drive) / Oil pipes (4-wheel drive) / Oil cooler / Balancer gears and oil pump drive gear / Stator coil and left-hand side cover / Flywheel / Starter clutch, chain and sprockets / Crankcase and crankshaft / Recoil starter / Engine break-in / Specifications

CHAPTER SIX / CLUTCH, PRIMARY DRIVE AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch release mechanism / Clutch / Gear backlash check / One-way clutch check / External shift mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission/reverse system identification / Transmission troubleshooting / Transmission/reverse overhaul / Reverse axle / Transmission inspection / Internal shift mechanism / Reverse cable / Specifications

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor / Carburetor adjustments / Throttle cable replacement / Fuel level gauge / Fuel shutoff valve / Air box / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Charging system / Stator coil / Regulator/rectifier / Capacitor discharge ignition / IC igniter / Ignition coil / Pickup coil / Starting system / Starter relay / Lighting system / Switches / Cooling fan / Fuse / Wiring diagrams / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Wheel alignment / Front wheel / Front hub/brake drum (1986-1987 2-wheel drive) / Front hub (4-wheel drive) / Handlebar / Steering shaft / Tie rod / Steering knuckle / Control arms / Steering stopper adjustment / Shock absorber / Tires and wheels / Specifications

CHAPTER ELEVEN / FRONT DRIVE MECHANISM FOUR-WHEEL DRIVE
Front propeller shaft / Front axle / Front final gear case / Sub-transmission / Specifications

CHAPTER TWELVE / REAR AXLE, SUSPENSION AND FINAL DRIVE
Rear wheel / Rear suspension arms / Rear shock absorbers / Left-hand rear hub (4-wheel drive) / Final drive unit / Propeller shaft / Rear axle / Differential shift lever and cable (2-wheel drive) / Front gear case and drive gear (2-wheel drive) / Specifications

CHAPTER THIRTEEN / BRAKES
Front brake drum (1986-1987) / Disc brake / Front caliper (1988-on 2-wheel drive) / Front caliper (4-wheel drive) / Front master cylinder / Brake disc / Rear drum brake / Brake hose replacement / Rear brake pedal/cables / Brake bleeding / Specifications

CHAPTER FOURTEEN / BODY
Front carrier / Front guard / Rear carrier / Seat / Fuel tank cover assembly / Front fender / Rear fender / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Kawasaki KLF300 2WD
1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Kawasaki KLF300 4WD
KLF 300

KLF300 2WD Bayou (1986-2004)
KLF300 4WD Bayou (1986-2004)
46644664b

M465-3 Kawasaki Bayou KLF220 250 1988 – 2010 Service Manual

This Kawasaki Bayou ATV Manual is 424 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the vehicle / Torqu specifications / Fasteners / Lubricants / Threadlocking compound / Expendable supplies / Serial numbers / Warning labels / Basic hand tools / Precision measuring tools / Special tools / Mechanic’s tips / Ball bearing replacement / Oil seals / Riding safely / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting hte engine / Engine starting difficulties / Engine will not start / Poor idle or off idle performance / Poor medium and high speed performance / Engine starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine noises / Engine leak down test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Service intervals schedule / Periodic lubrication / Engine oil and filter change / Final drive oil change / Control cable lubrication / Non-scheduled lubrication / Periodic maintenance / Non-scheduled maintenance / Reverse cable adjustment / Tune-up / Valve clearance / Compression test check / Spark plug / Air filter / Ignition timing / Pilot screw adjustment / Idle Speed Adjustment / Storage / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine principles / Cylinder head / Compression release lever / Camshaft and rocker arms / Cam chain / Chain guides / Valves and valve components / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine removal / Engine installation / Balancer gears and oil pump drive gear / Oil screen / Oil pump / Oil pipes / Left-hand side cover / Stator coil and pickup coil / Flywheel and starter clutch / Crankcase and crankshaft / Recoil starter / Engine break-in / Specifications

CHAPTER SIX / CLUTCH, PRIMARY DRIVE AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch release mechanism / Clutch / Gear backlash check / One-way clutch check / External shift mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission/reverse system identification / Transmission troubleshooting / Transmission/reverse overhaul / Reverse axle / Transmission inspection / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor / Carburetor float adjustments / Throttle cable / Throttle housing / Choke cable / Fuel tank / Fuel level gauge / Fuel shutoff valve / Air box / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Charging system / Stator coil / Voltage regulator/rectifier / Capacitor discharge ignition / CDI unit / Ignition coil / Pickup coil / Exciter coil / Starting system / Starter solenoid / Starter circuit relay / Lighting system / Switches / Auxiliary lighting terminal / Auxiliary electrical terminals / Speedometer housing (late 1999-on Australian and European models) / Fuse / Wiring diagrams / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Wheel alignment / Front wheel / Front brake drum/bearing assembly / Handlebar / Steering shaft / Tie rod / Steering knuckle / Control arm / Shock absorber / Tires and wheels / Specifications

CHAPTER ELEVEN / REAR AXLE, SUSPENSION AND FINAL DRIVE
Rear wheel / Rear suspension arms / Rear shock absorbers / Left-hand rear axle hub / Final drive unit / Propeller shaft / Rear axles / Front gear case / Drive gear / Reverse lever and neutral/reverse switch assembly / Specifications

CHAPTER TWELVE / BRAKES
Front drum brake / Front brake shoe replacement / Front brake shoes and brake panel / Rear drum brake / Rear brake drum / Rear brake shoe replacement / Rear brake shoes and brake panel / Brake drum wheel stud replacement / Front brake cables / Rear brake pedal / Rear/parking brake cable assembly / Specifications

CHAPTER THIRTEEN / BODY
Seat / Front carrier / Front cover / Front fender / Rear carrier / Rear fender / Footpegs / Specifications

INDEX

WIRING DIAGRAMS

Models covered: Kawasaki KLF220 KLF250 KLF 220 250

Years covered: 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

KLF220 Bayou (1988-2002)46534653b

Haynes 2351 Kawasaki Bayou 220 250 300 Prairie 300 Service Manual 1986 2003

This soft cover Haynes workshop manual has everything you need for maintenance and repair of your ATV. With 8 chapters on engine, transmission, brakes, clutch, wheels, tires, ignition, electrical this is a lifesaver. Complete with photos and illustrations.
Covers:
KLF220 Bayou 1988 – 2002
KLF250 Bayou 2003
KLF300 Bayou 1986 – 2002
KLF300 Bayou 4×4 1989 – 2003
KVF300 Prairie 1989 – 2003
KVF300 Prairie 4×4 1999 – 2003
isbn 1 56392 522 2
0 38345 02351 4
23512351b2351p