Honda CX GL 500 650 Silver Wing Service Repair Manual 1978 – 1983 M335

This Honda motorcycle manual is 320 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Parts replacement / Expendable supplies / Tools / Serial numbers / General specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Emergency troubleshooting / Engine / Charging system / Starter / Engine noises / Excessive vibration / Lubrication troubles / Fuel system / Clutch / Transmission / Brakes / Lighting system / Front suspension and steering

CHAPTER THREE / PERIODIC MAINTENANCE AND LUBRICATION
Routine / Service intervals / Tires / Battery / Periodic lubrication / Periodic maintenance / Tune-up

CHAPTER FOUR / ENGINE
Engine principles / Servicing engine in frame / Engine removal and installation / Cylinder head / Valve and valve seats / Upper rocker arm assemblies / Camshaft / Camshaft chain and tensioner / Lower rocker arm assemblies / Piston and connecting rods / Alternator / Oil pump / Oil pressure relief valve / Cylinder block/crankcase / Crankshaft / Starter gears and clutch / Break-in / Specifications

CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Clutch cable / Shifting mechanism / Transmission / Gearshift drum and forks / Final shaft

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetors / Fuel shutoff valve / Fuel tank / Crankcase breather system / Exhaust system

CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Battery / Alternator / Voltage regulator/rectifier / Ignition system / Ignition coil / Capacitor discharge system / Spark plugs / Starting system / Starter / Lighting / Fuses

CHAPTER EIGHT / COOLING SYSTEM
Checks / Radiator / Fan / Thermostat / Coolant change / Water pump

CHAPTER NINE / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balancing / Tire changing / Handlebar / Steering head / Front fork

CHAPTER TEN / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Tire change / Final drive / Drive shaft/rear swing arm / Rear shocks

CHAPTER ELEVEN / BRAKES
Front disc brake / Rear drum brake

CHAPTER TWELVE / FRAME

SUPPLEMENT / 1980 AND LATER SERVICE INFORMATION

INDEX

COLOR WIRING DIAGRAMS

Models covered:
1978 Honda CX500
1979 1980 1981 1982 Honda CX500 Custom
1979 1980 1981 1982 Honda CX500 Deluxe
1983 Honda CX650C
1981 1982 Honda GL500
1981 1982 Honda GL500 Interstate
1983 Honda GL650
1983 Honda GL650 Interstate
Silverwing Silver Wing CX GL 500 650

335335b335p

Honda CB CM CMX Rebel Nighthawk 400 450 1978 – 1987 Service Repair Manual M334

This Honda motorcycle manual is 448 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Safety first, Service hints, Special tips, Torque specifications, Fasteners, Lubricants, Expendable supplies, Parts replacement, Serial numbers, Basic hand tools, Tune-up and troubleshooting tools, Riding safety

CHAPTER TWO / TROUBLESHOOTING
Operating requirements, Emergency troubleshooting, Engine starting, Engine performance, Engine noises, Excessive vibration, Lubrication troubles, Manual and automatic transmission, Front suspension and steering, Brake problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks, Routine checks, Service intervals, Tires and wheels, Battery, Periodic lubrication, Periodic maintenance, Tune-up

CHAPTER FOUR / ENGINE
Engine principles, Servicing engine in frame, Engine, Cylinder head, camshaft and rocker arm assemblies (1978-1981), Cylinder head, camshaft and rocker arm assemblies (1982-on), Valves and valve components, Camshaft chain tensioner, Cylinder, Piston, piston pins and piston rings, Alternator, Oil pump, Oil cooler (1982-on except Rebel 450), Oil pressure relief valve, Crankcase and balancer system, Crankshaft and connecting rods, Electric starter gears, Kickstarter (manual transmission), Kickstarter (automatic transmission), Break-in

CHAPTER FIVE / CLUTCH AND MANUAL TRANSMISSION
Clutch, Clutch cable, External gearshift mechanism, Manual transmission and internal shift mechanism, Manual transmission, 5-Speed manual transmission (CB400T I, CB400T II, CN400T, CM400C, CM400E), 6-Speed manual transmission, Internal shift mechanism

CHAPTER SIX / TORQUE CONVERTER AND AUTOMATIC TRANSMISSION
Torque converter, Automatic transmission, Internal shift mechanism, Gearshift drum and fork, Oil cooler

CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS
Carburetors, Carburetor operation, Carburetor service, Carburetor adjustments, Throttle cable replacement, Choke cable replacement, Fuel cable replacement, Fuel shutoff valve, Fuel tank, Fuel filter, Gasoline/alcohol blend test, Crankcase breather system (1986-on U.S. only), Evaporative emission control system (1985-on California models only), Exhaust emission control system (1986 CB450SC California models only), Exhaust system

CHAPTER EIGHT / ELECTRICAL SYSTEM
Charging system, Alternator, Voltage regulator/rectifier, Ignition system, Ignition coil, Starting system, Starter solenoid, Lighting system, Clutch switch, Sidestand switch, Horn, Instrument cluster, Speedometer and indicator panel, Fuses

CHAPTER NINE / FRONT SUSPENSION AND STEERING
Front wheel, Front hub, Wheels, Handlebars, Steering head and stem, Steering head bearing races, Front fork, Non-air assist front fork (Rebel 450), Non-air assist front fork (all models except Rebel 450), Air-assist front fork, Fork inspection (all models)

CHAPTER TEN / REAR SUSPENSION
Rear wheel, Rear hub, Rear hub (1978-1981 spoke wheel), Rear hub (Rebel 450 spoke wheel, Comstar and Comcast wheel), Drive sprocket assembly, Drive chain, Rear shock absorbers, Swing arm

CHAPTER ELEVEN / BRAKES
Front drum brake, Rear drum brake, Drum brake inspection, front and rear, Front disc brake, Front disc brake pad replacement, Front master cylinder (1978-1983), Front master cylinder (1985-on), Front caliper, Front caliper rebuilding, Brake disc, Front brake hose replacement, Draining the system, Bleeding the system

CHAPTER TWELVE / FRAME
Centerstand, Kickstand, Footpegs, Frame

INDEX

WIRING DIAGRAMS

Models covered:
1978 Honda CB400A
1982 Honda CB400C
1980 1981 Honda CB400T
1978 1979 Honda CB400T TYPE I
1978 1979 Honda CB400T TYPE II
1982 1983, 1985 1986 Honda CB450SC NIGHTHAWK
1982 Honda CB450T
1979 1980 1981 Honda CM400A
1980 1981 Honda CM400E
1979 1980 1981 Honda CM400T
1982 1983 Honda CM450A
1982 Honda CM450C
1982 1983 Honda CM450E
1986 1987 Honda CMX450C Rebel
Hawk II
Hawk I
Hondamatic

334334b

Honda CB CL 450 500 Service Repair Manual 1965 – 1976 M333

This Honda Motorcycle Manual is 184 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Parts replacement / Serial number location

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting difficulties / Poor idling / Misfiring / Flat spots / Lack of power / Overheating / Backfiring / Engine noises / Piston seizure / Vibration / High oil consumption / Clutch slip or drag / Transmission problems / Poor handling / Brake system / Lighting system / Troubleshooting guide

CHAPTER THREE / PERIODIC LUBRICATION AND MAINTENANCE
Routine checks / Periodic maintenance / 500 mile/monthly maintenance / 1500 mile/3-month maintenance / 3000 mile/6-month maintenance / 6000 mile/12-month maintenance / Engine tune-up

CHAPTER FOUR / ENGINE
Removal / Installation / Cylinder head / Cylinders / Pistons, pins, and rings / Camshafts / Cam chain guides / Valves and valve gear / Oil filter / Oil pump / Crankcase side covers / Crankcase / Crankshaft

CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Transmission (4-speed) / Transmission (5-speed) / Kickstarter

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaners / Carburetors / Throttle linkage / Fuel tank / Exhaust system

CHAPTER SEVEN / ELECTRICAL SYSTEM
Charging system / Battery / Alternator / Rectifier / Regulator / Ignition system / Ignition coils / Condensers / Starter motor / Starter clutch / Starter solenoid / Lighting system / Horn / Fuse / Wiring harness / Wiring diagrams

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel (drum brake) / Front wheel (disc brake) / Front forks (early, 2-spring) / Front forks (early, 1-spring) / Front forks (CB450 K3 and K4) / Front forks (CB450 K5-K7) / Front forks (CB500T)

CHAPTER NINE / REAR SUSPENSION
Rear wheel / Drive chain / Sprocket / Rear shocks / Swinging arm

CHAPTER TEN / BRAKES
Front drum brake / Front disc brake / Rear drum brake

CHAPTER ELEVEN / FRAME
Kickstand (sidestand) / Centerstand / Stripping the frame / Painting the frame

APPENDIX / SPECIFICATIONS

INDEX

Models covered:
1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 HONDA CB450
1975 -1976 HONDA CB500T
1968 1969 1970 1971 1972 1973 1974 HONDA CL450
333333b333p

Honda Four CB 350 400 500 550 1971-1978 Service Repair Manual M332

CB350F (1972-1974)
CB400F (1975-1977)
CB500 (1971-1973)
CB550 (1974-1978)
CB550F (1975-1977)

This Honda vintage motorcycle manual is 200 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Parts replacement / Safety hints / Tools ?Expendable supplies / Serial numbers / General specifications.

CHAPTER TWO / PERIODIC MAINTENANCE AND TUNE-UP
Tools / Daily checks / Weekly checks / Preventive maintenance schedule / Chassis checks and adjustment / Oil and filter / Periodic lubrication / Engine tune-up / Compression test / Valve adjustment / Cam chain / Spark plugs / Condenser (capacitor) / Breaker points / Ignition timing / Air cleaner service / Carburetor adjustment / Emission control devices / Clutch / Battery check / Drive chain service / Winter storage

CHAPTER THREE / TROUBLESHOOTING Operating requirements / Troubleshooting instruments / Starting difficulties / Starter / Poor idling / Misfiring / Flat spots / Power loss / Overheating / Engine noises / Piston seizure / Excessive vibration / Clutch slip or drag / Transmission / Poor handling / Brake problems / Electrical problems / Troubleshooting guide

CHAPTER FOUR / ENGINE
Servicing engine in frame / Exhaust system / Tachometer drive cable / Engine removal / Cylinder head / Valve train / Cylinder barrels / Pistons and rings / Camshaft / Oil pump and filter / Crankcase / Crankshaft and connecting rods

CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Transmission / Gearshift mechanism

CHAPTER SIX / FUEL SYSTEM
Carburetors / Fuel tank / Air cleaner / Manometer / Emissions control

CHAPTER SEVEN / ELECTRICAL SYSTEM
Starter / Starter solenoid / Ignition coil / Breaker points / Spark advancer / Alternator / Voltage regulator / Silicon rectifier / Battery / Switches / Wiring diagrams

CHAPTER EIGHT / FRONT WHEEL AND BRAKE
Front wheel / Brakes / Tire changing and repair

CHAPTER NINE / REAR WHEEL AND BRAKE
Rear wheel / Brake / Tires / Wheel alignment

CHAPTER TEN / STEERING, SUSPENSION, AND FRAME
Steering / Front suspension / Rear suspension / Stripping the frame

APPENDIX / GENERAL SPECIFICATIONS

INDEX

CB350
CB400
CB500
CB550
Super sport
500 four
550 four

332332b332p

Honda CB CJ CL 250 360 Service Repair Manual 1974 – 1977 M323

This vintage classic Honda Manual is 144 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Expendable supplies / Shop tools / Emergency tool kits / Troubleshooting and tune-up equipment

CHAPTER TWO / TROUBLESHOOTING
Engine / Starting difficulties / Poor performance / Clutch and transmission / Drive train / Chassis / Brakes / Electrical system / Charging system / Lighting / Fuses / Wiring problems

CHAPTER THREE / LUBRICATION AND MAINTENANCE
Engine tune-up / Clutch adjustment / Brake adjustment / Steering stem bearings / Wheels and tires / Battery / Drive chain / Fork oil / Oil and oil filter / Swing arm / Control cables

CHAPTER FOUR / ENGINE, TRANSMISSION AND CLUTCH
Service hints / Clutch and external shift mechanism / Engine removal / Cylinder head / Cylinder block and pistons / Crankcase / Crankshaft / Oil pump / Kickstarter / 6-speed transmission / 5-speed transmission / Internal shift mechanism / Final engine reassembly / Clutch and external shift mechanism / Engine installation

CHAPTER FIVE / FUEL AND EXHAUST SYSTEMS
Carburetor overhaul / Carburetor adjustment / Miscellaneous carburetor problems / Carburetor specifications / Fuel tank / Exhaust system

CHAPTER SIX / ELECTRICAL SYSTEM
Ignition system / Charging system / Electric starter / Lights / Headlight / Tail/stoplights / Lighting problems / Horn / Battery service

CHAPTER SEVEN / FRAME, SUSPENSION AND STEERING
Handlebar / Steering stem / Wheels / Front forks / Brakes / Rear suspension / Drive chain

INDEX

WIRING DIAGRAMS

CB250GS (all years)
CJ250T (all years)
CB360 (1975-1976)
CB360G (1974)
CL360 (1974-1975)
CJ360T (1975-1977)
323323b323p

Honda Twin CL 250 CB 350 SL 1964-1974 Service Repair Manual M322

CB250 (1964-1974)
CL250 (1967-1974)
CB350 (1968-1973)
CL350 (1968-1973)
SL350 (1969-1973)
Save money on repair and maintenance jobs. This manual covers the 250 – 350cc twin cylinder models made by Honda from 1964 to the year 1974.It has chapters on troubleshooting , fuel system overhaul and adjustment , plus brakes and every other system onboard. As with all Clymer publications this manual has step by step instructions for each repair procedure , complete with multiple illustrations. There are wiring diagrams and specification charts , plus many great tips on types of tools , fasteners , and specialty chemicals used in motorcycle maintenance. Not only save money on repairs , but know that it was done correctly.

This Honda vintage motorcycle manual is 184 pages.

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Expendable supplies / Shop tools / Emergency tool kits / Troubleshooting and tune-up equipment

CHAPTER TWO / TROUBLESHOOTING
Engine / Starting difficulties / Poor performance / Clutch and transmission / Drive train / Chassis / Brakes / Electrical system / Charging system / Lighting / Fuses /Wiring

CHAPTER THREE / LUBRICATION AND MAINTENANCE
Engine tune-up / Clutch adjustment / Brakes / Steering stem bearings / Wheels and tires / Battery / Drive chain / Fork oil / Oil and oil filter / Swinging arm

CHAPTER FOUR / ENGINE, TRANSMISSION, AND CLUTCH
Service hints / Preliminary engine dismantling / Clutch / Oil pump and filter / Engine removal / Cylinder head / Cylinders and pistons / Crankcase / Crankshaft / Transmission / Shift cam and shift forks / Engine installation

CHAPTER FIVE / FUEL AND EXHAUST SYSTEMS
Carburetor overhaul / Carburetor (C.V. type) / Carburetor (slide type) / Carburetor adjustment / Miscellaneous carburetor problems / Carburetor specifications / Fuel tank / Exhaust system

CHAPTER SIX / ELECTRICAL SYSTEM
Ignition system / Charging system / Electric starter / Lights / Headlight / Tail/stoplights / Horn / Battery service / Wiring diagrams

CHAPTER SEVEN / FRAME, SUSPENSION, AND STEERING
Handlebar / Fork top bridge / Steering stem / Front wheel (drum brake) / Front wheel (disc brake) / Rear wheel / Wheels (all) / Front disc brake / Drum brake (front and rear) / Front suspension / Front fork (piston type) / Front fork (rod type) / Front fork (piston valve type) / Front fork (free valve type) / Rear suspension / Drive chain

INDEX

WIRING DIAGRAMS

Models covered:
1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 1974 HONDA CB250
1968 1969 1970 1971 1972 1973 HONDA CB350
1967 1968 1969 1970 1971 1972 1973 1974 HONDA CL250
1968 1969 1970 1971 1972 1973 HONDA CL350
1969 1970 1971 1972 1973 HONDA SL350

322322b322p

Clymer Honda XR400R 1996 – 2004 Service Repair Manual M320-2

XR400R (1996-2004)

This Honda Motorcycle Manual is 352 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Top end components / Preignition / Detonation / Engine noises / Engine leak down test / Fuel system / Test equipment / Ignition system / AC lighting system troubleshooting / Clutch / External shift mechanism and transmission / Kickstarter / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Torque specifications / Tune-up / Pre-ride inspection / Engine lubrication / Air filter / Spark plug / Engine compression check / Valve adjustment / Decompressor cable adjustment / Carburetor / Crankcase breather / Ignition timing / Control cable lubrication / Throttle cable adjustment / Clutch cable adjustment / Brakes / Drive chain and sprockets / Sidestand / Headlight aim / Tires and wheels / Wheel bearings / Steering / Front fork / Rear shock absorber / Rear swing arm and linkage / Spark arrestor cleaning / Nuts, bolts and other fasteners

CHAPTER FOUR / ENGINE TOP END
Engine operating principles / Exhaust system / Cylinder head cover / Camshaft and cam chain tensioner / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Engine break-in

CHAPTER FIVE / ENGINE LOWER END
Engine / Cam chain, drive sprocket and tensioner guides / Crankcase and crankshaft / Engine break-in

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover and clutch release arm / Right crankcase cover / Clutch / Oil pump drive gear and primary drive gear / Oil pump / Kickstarter and idle gear / External shift mechanism / Clutch cable replacement

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission troubleshooting / Transmission / Transmission overhaul / Transmission inspection / Internal shift mechanism

CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS
Carburetor / Float level adjustment / Pilot screw adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable replacement / Air box / Emission control

CHAPTER NINE / ELECTRICAL SYSTEM
Component testing / AC lighting system testing / AC regulator / Left crankcase cover and stator coil / Flywheel / Ignition system testing / Ignition system component replacement / Ignition timing / Headlight / Taillight / Engine stop switch / Wiring diagram

CHAPTER TEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Tire changing / Drive chain / Sprocket replacement

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Handlebar / Steering head / Front fork / Front fork service / Front fork adjustment

CHAPTER TWELVE / REAR SUSPENSION
Rear suspension / Shock absorber / Shock linkage / Rear swing arm / Rear suspension adjustment

CHAPTER THIRTEEN / BRAKES
Brake fluid selection / Disc brake / Front brake replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake disc / Draining brake fluid / Brake bleeding / Rear brake pedal

CHAPTER FOURTEEN / OIL COOLER AND HOSES
Oil cooler / Oil cooler outlet hose / Oil pump outlet hose / Oil pump inlet hose

CHAPTER FIFTEEN / BODY
Seat / Side covers / Front visor / Front fender / Rear fender / Engine guard / Right side footpeg / Sidestand / Subframe / Odometer

WIRING DIAGRAM

Models covered:
1996 1997 1998 1999 2000 2001 2002 2002 2003 2004 XR400R XR 400R 400 R

32023202b3202p

Honda XL XR TLR 125 185 200 1979 – 2003 Service Repair Manual M318-4

This Honda Motorcycle Manual is 368 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Expendable supplies / Shop tools / Emergency tool kits / Troubleshooting and tune-up equipment

CHAPTER TWO / TROUBLESHOOTING
Starting difficulties / Poor performance / Clutch and transmission / Drive train / Chassis / Brakes / Electrical system / Charging system / Lighting / Fuses / Wiring

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Tires and wheels / Crankcase breather hose (U.S. models only) / Battery (XL series) / Periodic lubrication / Periodic maintenance / Engine tune-up / Storage / General specifications / Serial numbers / Parts replacement

CHAPTER FOUR / ENGINE
Engine principles / Engine cooling / Servicing engine in frame / Engine / Cylinder head cover and camshaft / Camshaft chain / Cylinder head / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Ignition advance and pulse generator / Alternator / Oil pump / Crankcase and crankshaft / Camshaft chain and tensioner / Kickstarter / Break-in procedure

CHAPTER FIVE / CLUTCH AND TRANSMISSION
Clutch / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / 5-speed transmission and internal shift mechanism (XL185S) / 6-speed transmission and internal shift mechanism

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor operation / Carburetor service / Carburetor adjustments / Throttle cable / Choke cable (XL125S and XL185S) / Fuel shutoff valve / Fuel strainer (XL125S and XL185S since 1982) / Fuel tank / Fuel tank repair (metal tanks only) / Fuel filter / Crankcase breather system (U.S. models only) / Exhaust system

CHAPTER SEVEN / ELECTRICAL SYSTEMS
Charging system (XL125S and XL185S) / Battery / Rectifier (XL series, 1979-1981) / Voltage regulator/rectifier (XL series, 1979-1981) / Voltage regulator/rectifier (XL series, 1982-on) / Alternator / Capacitor discharge ignition / Spark plug / Ignition coil / Ignition pulse generator / Ignition advance mechanism (pulse rotor) / Lighting system / Switches / Electrical components

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head / Front forks

CHAPTER NINE / REAR SUSPENSION
Rear wheel / Rear hub / Driven sprocket assembly / Drive chain / Wheel balancing / Tire changing and tire repairs / Swing arm (dual-shock models) / Swing arm (Pro-Link models) / Shock absorber (dual-shock models) / Pro-Link suspension system / Shock absorber (Pro-Link models) / Pivot arm assembly

CHAPTER TEN / BRAKES
Front and rear brake / Rear brake cable (XR200R) / Rear brake pedal assembly

CHAPTER ELEVEN / FRAME
Kickstand (sidestand) / Footpegs / Frame

SUPPLEMENT TO CHAPTER EIGHT / 1986-2003 XR200R SERVICE INFORMATION

INDEX

WIRING DIAGRAMS

Models covered:
1986 1987 HONDA TLR200
1979 1980 1981 1982, 1984 1985 HONDA XL125S
1979 HONDA XL185
1979 1980 1981 1982 1983 HONDA XL185S
1980 1981 1982 1983 1984 HONDA XL200
1983 1984 HONDA XL200R
1981 1982 1983, 1986 1987 1988, 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 HONDA XR200R

31843184b3184p

Honda CB CL CT SL TL XL 100 125 175 250 350 1970 – 1978 Service Repair Manual M315

This Honda Vintage Motorcycle Manual is 368 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Torque specifications / Safety first / Special tips / Parts replacement / Expendable supplies / Serial numbers / Tune-up and troubleshooting tools

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Emergency troubleshooting / Engine starting / Engine performance / Excessive vibration / Front suspension and steering / Brake problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Service intervals / Tires and wheels / Crankcase breather hose / Battery / Periodic lubrication / Engine oil change / Oil filter screen cleaning / Front fork oil change / Periodic maintenance / Drive chain adjustment/ Front brake lever adjustment / Rear brake pedal adjustment / Clutch adjustment / Air filter service / Fuel shutoff valve and filter service / Engine tune-up / Camshaft chain tensioner adjustment / Valve clearance adjustment / Spark plugs / Contact breaker point adjustment / Static ignition timing adjustment / Dynamic ignition timing adjustment / Idle speed adjustment / Specifications

CHAPTER FOUR / 100 AND 125 CC ENGINES
Engine principles / Engine cooling / Servicing engine in frame / Engine removal/installation / Camshaft / Cylinder head / Cylinder head cover and camshaft / Camshaft chain / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Oil pump / Crankcase and crankshaft / Camshaft chain and tensioner / Kickstarter / Break-in procedure / Specifications

CHAPTER FIVE / 175, 250 AND 350 CC ENGINES
Engine principles / Engine cooling / Servicing in frame / Engine removal/installation / Cylinder head cover and camshaft / Camshaft chain / Cylinder head / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Oil pump / Crankcase and crankshaft / Camshaft chain and tensioner / Kickstarter / Break-in procedure / Specifications

CHAPTER SIX / CLUTCH AND TRANSMISSION
Clutch operation / Clutch / Clutch inspection / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / 5-speed transmission and internal shift mechanism / Specifications

CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor operation / Carburetor service / Carburetor adjustments / Throttle cable / Fuel tank / Fuel filter / Crankcase breather system / Exhaust system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Charging system / Rectifier / Voltage regulator/rectifier / Alternator / Breaker point ignition / Capacitor discharge ignition / Ignition coil / Ignition pulse generator / Ignition advance mechanism / Lighting system / Switches / Specifications

CHAPTER NINE / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head / Front fork / Specifications

CHAPTER TEN / REAR SUSPENSION
Rear wheel / Rear hub and driven sprocket / Drive chain / Drive chain case / Swing arm / Specifications

CHAPTER ELEVEN / BRAKES
Drum brakes / Front brake cable / Front disc brake / Brake pad replacement / Brake caliper body / Specifications

INDEX

COLOR WIRING DIAGRAMS

Models covered:
1970 1971 1972 HONDA CB100
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 HONDA CB125S
1970 1971 1972 HONDA CL100
1971 1972 1973 CL100S
1977 HONDA CT125
1969 1970 1971 1972 1973 HONDA SL100
1971 1972 1973 HONDA SL125
1973 1974 1975 HONDA TL125
1976 TL125S
1975 1976 HONDA TL250
1974 1975 1976 1977 1978 HONDA XL100
1974 1975 1976 1977 1978 HONDA XL125 1973 1947 1975 1976 1977 1978 HONDA XL175
1972 1973 1974 1975 1976 HONDA XL250
1974 1975 1976 1977 1978 HONDA XL350

CB100 (1970-1972)
CB125S (1973-1982)
CL100 (1970-1972)
CL100S (1971-1973)
CT125 (1977)
SL100 (1969-1973)
SL125 (1971-1973)
TL125 (1973-1975)
TL125S (1976)
TL250 (1975-1976)
XL100 (1974-1978)
XL125 (1974-1978)
XL175 (1973-1978)
XL250 (1972-1976)
XL350 (1974-1978)
315315b315p

Honda Shadow VT750 ACE Deluxe Shadow Spirit Service Repair Manual 1998-2006

Clymer motorcycle repair manuals are written specifically for the do-it-yourselfer. Whether it’s routine maintenance or more extensive repairs involving engine and transmission disassembly, Clymer repair manuals provide all the information you need about your motorcycle. With step-by-step procedures, detailed photography and extensive use of exploded views, each manual is based on the complete disassembly of the machine. Unlike OEM manuals, which are purposely designed for the professional technician with an impressive array of specialized tools, equipment and knowledge, Clymer manuals are designed for the first-time user.

Save money and know the job was done right. This book can be carried to the workplace and used without the need of computers or printers. Traditional and durable manuals like this have added value when compared to downloads or CD’s that depend on technology and easily forgotten passwords.
PLEASE NOTE: CHAIN DRIVE MODELS ONLY

456 pages

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP Fuel type / Tune-up / Air filter / Crankcase breather / Engine compression test / Spark plugs / Ignition timing / Valve clearance / Carburetor / Clutch cable adjustment / Speedometer cable / Engine oil and filter

CHAPTER FOUR / ENGINE TOP END Cylinder head covers / Camshafts / Cam chain tensioner and cam chain / Cylinder head / Valves and components / Cylinder / Piston and rings

CHAPTER FIVE / ENGINE LOWER END Removal installation / Crankcase / Crankcase seal and bearing / Crankshaft / Connecting rods / Oil pump

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM Clutch cable / Right crankcase cover / Clutch release lever / Clutch / Primary drive gear / External shift mechanism

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM

CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS Fuel system precautions / Fuel hose identification / Air filter housing / Air filter chamber / Sub-air filter element / Carburetor operation / Carburetor service / Carburetor adjustment / Carburetor heater and air temperature switch / Throttle cable replacement / Choke cable replacement / Fuel filter / Fuel pump / Fuel tank / Crankcase breather system / Evaporative emission control system (California models)

CHAPTER NINE / ELECTRICAL SYSTEM Electrical component location / Battery / Charging system / Stator coil and left crankcase cover / Flywheel, starter clutch and starter reduction gears / Ignition system troubleshooting / Ignition coils / Ignition pulse generator / Ignition pulse generator rotor / Ignition control module ICM / Starting system troubleshooting / Starter / Starter relay switch / Clutch diode / Lighting system / Headlight housing / Speedometer assembly / Speedometer/speed sensor / Coolant temperature circuit troubleshooting / Coolant temperature switch / Fan switch / Oil pressure indicator and oil pressure switch / Neutral indicator and neutral switch / Sidestand switch / Clutch switch / Front brake light switch / Rear brake light switch / Ignition switch / Handlebar switch / Switch continuity test / Turn signal relay / Horn / Fuses / Wiring diagrams

CHAPTER TEN / COOLING SYSTEM Temperature warning system / Cooling system inspection / Radiator / Cooling fan / Coolant reserve tank / Thermostat / Water pump

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN Speedometer gear and cable / Front and Rear wheel / Driven flange / Front and rear hubs / Drive and driven sprockets / Drive chain

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING Handlebar / Handlebar grips and weights / Front fork / Steering head and stem / Steering bearing preload check / Steering head bearing and race

CHAPTER THIRTEEN / REAR SUSPENSION Shock absorber / Swing arm

CHAPTER FOURTEEN / BRAKES Brake pads / Caliper / Front master cylinder / Front brake hose / Brake disc / Brake bleeding and fluid draining / Rear drum brake / Rear brake pedal

CHAPTER FIFTEEN / BODY AND EXHAUST SYSTEM Seat / Side covers / Steering covers (VT750C) / Front fender / Rear fender / Grab rail / Exhaust system

COLOR WIRING DIAGRAMS

Models covered:
1998 1999 2000 VT750C SHADOW ACE VT 750 VT750
1998 1999 2000 2001 2002 2003 VT750CD SHADOW ACE DELUXE VT 750CD 750 CD
2001 2002 2003 2004 2005 2006 VT750DC SHADOW SPIRIT VT750 VT 750 750DC DC  

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