Clymer M250 Service Manual Harley Softail FLS FXS FXC Models 2006-2009

This is a lightly used manual from Clymer. It covers the following Softail models made by Harley from 2006 thru 2009. Mostly clean and neat with minor fingerprints.
FLST/FLSTI Heritage Softail (2006)
FLSTC / FLSTCI Heritage Softail Classic (2006-2009)
FLSTC / FLSTCI Shrine (2006-2009)
FLSTF / FLSTFI Fat Boy (2006-2009)
FLSTC FLSTF /FLSTFI Shrine (2006-2009)

FLSTFSE2 Screamin’ Eagle Fat Boy (2006)
FLSTN / FLSTNI Softail Deluxe (2006-2009)
FLSTSB Softail Cross Bones (2008-2009)
FLSTSC / FLSTSCI Softail Springer Classic (2006-2007)

FXCW Softail Rocker (2008-2009)
FXCWC Softail Rocker Custom (2008-2009)
FXST / FXSTI Softail Standard (2006-2009)
FXSTB / FXSTBI Night Train (2006-2009)
FXSTC Softail Custom (2007-2009)
FXSTD / FXSTDI Softail Duece (2006-2007)
FXSTS / FXSTSI Springer Softail (2006)
FXSTSSE Screamin’ Eagle Softail Springer (2007)
FXSTSSE2 Screamin’ Eagle Softail Springer (2008)
FXSTSSE3 Screamin’ Eagle Softail Springer (2009)

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Engine starting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Excessive vibration / Fuel system (carbureted models) / Fuel system (fuel injection models) / Front suspension and steering / Brake system / Electrical testing / Starting system / Charging system / Ignition system / Lighting system / Electronic diagnostic system / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Tires and wheels / Oil tank inspection / Engine oil and filter / Transmission oil / Primary chaincase oil / Front fork oil change / Control cable lubrication / Throttle control grip lubrication / Control lever lubrication / Steering head lubrication / Jiffy stand lubrication / Primary chain adjustment / Drive belt deflection / Motorcycle alignment / Brake system service / Clutch service / Throttle cable adjustment / Starting enrichment valve (choke) cable adjustment / Fuel line inspection / Steering play / Rocker arm bearing inspection and adjustment / Swing arm pivot shaft inspection / Shock absorber inspection / Fasteners / Electrical equipment and switch inspection / Tune-up / Air filter element / Compression test / Spark plugs / Ignition timing / Idle speed adjustment / Specifications

CHAPTER FOUR / ENGINE TOP END AND EXHAUST SYSTEM
Engine rebuild precautions / Servicing engine in frame / Rocker arms, pushrods and valve lifters / Cylinder head / Valves and valve components / Cylinder / Pistons and piston rings / Exhaust system / Exhaust system inspection / Active exhaust cable (2007-2009 HDI models) / Active exhaust module (2007-2009 HDI models) / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine / Valve lifters / Oil pump / Oil tank and oil lines / Camshaft support plate / Crankcase and crankshaft / Counterbalancer assembly / Engine break-in / Specifications

CHAPTER SIX / CLUTCH AND PRIMARY DRIVE
Primary chaincase cover / Primary chaincase housing / Clutch assembly / Clutch pushrod and release plate / inspection (Screamin’ Eagle models) / Primary drive assembly / Primary chain alignment / Clutch shell, hub and sprocket / Primary chain and tensioner inspection / Compensating sprocket inspection / Starter jackshaft / Clutch cable replacement / Clutch lever assembly / Clutch release cover / Hydraulic clutch service (Screamin’ Eagle models) / Specifications

CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM (2006 MODELS)
Shifter assembly / External shift mechanism / Transmission top cover / Shift cam / Shift arm assembly / Shift forks / Transmission side-door assembly / Transmission shafts / Main drive gear / Transmission drive sprocket / Transmission case / Specifications

CHAPTER EIGHT / TRANSMISSION AND SHIFT MECHANISM (2007-2009 MODELS)
Shift assembly / External shift mechanism / Transmission top cover / Shift arm assembly / Shift forks and shift cam / Transmission side door assembly / Transmission shafts / Side door bearings / Main drive gear / Transmission drive sprocket / Transmission case / Specifications

CHAPTER NINE / AIR/FUEL AND EMISSIONS CONTROL SYSTEMS (CARBURETED MODELS)
Carburetor / Intake manifold / Manifold asbolute pressure (MAP) sensor / Throttle and idle control cables / Starter enrichment cable replacement / Fuel hose and clamps / Fuel tank / Fuel valve / Fuel gauge and fuel level sender / Specifications

CHAPTER TEN / AIR/FUEL AND EMISSIONS CONTROL SYSTEMS (EFI MODELS)
Air filter and backplate / Depressurizing the fuel system / Fuel tank / Fuel pump/level sender assembly / Fuel supply check valve / Fuel gauge / Top plate / Fuel filter / Fuel pressure regulator / Fuel pump / Fuel level sender / Fuel pressure test / Electronic fuel injection (EFI) / Throttle and idle control cables / Induction module / Fuel injectors / Intake air temperature (IAT) sensor / Throttle position (TP) sensor / Idle air control (IAC) / Manifold absolute pressure (MAP) sensor / Engine temperature (ET) sensor / Bank angle (BAS) sensor / Oxygen (O2) sensor / Evaporative emission control system / Specifications

CHAPTER ELEVEN / ELECTRICAL SYSTEM
Electrical component replacement / Fuses / Maxi-fuse / Circuit breaker / Battery / Charging system / Front electrical caddy / Alternator / Voltage regulator / Ignition system / Ignition coil / Ignition control module / Electronic control module / Manifold absolute pressure (MAP) sensor / Crank position (CKP) sensor / Starting system / Starter / Lighting system / Headlight / Auxiliary light / Turn signals / Rear signal module / License plate module / Tail/brake light assembly / Front fender tip light / Instrument console / Speedometer / Indicator lamp assembly / Ignition switch / Tachometer / Automatic compression release solenoid / Switches / Horn / Electrical panel / Turn signal and security modules / Vehicle speed sensor (VSS) / Relays / Electrical connector service / Specifications

CHAPTER TWELVE / WHEELS, HUBS AND TIRES
Motorcycle stands / Brake rotor protection / Front wheel / Rear wheel / Front and rear hubs / Belt guard and debris deflector / Driven sprocket / Drive sprocket / Drive belt / Wheel runout / Rim and laced wheel service / Disc and cast wheels / Wheel balance / Tires / Tire changing / Tire repairs / Tire runout / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING (TELESCOPIC FORK MODELS)
Handlebar / Front fork / Steering head and stem / Steering head bearing race replacement / Steering play adjustment / Specifications

CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING (SPRINGER FORK MODELS)
Service precautions / Handlebar and risers / Front shock absorber / Fork rockers / Spring fork / Rigid fork / Steering stem / Steering play adjustment / Specifications

CHAPTER FOURTEEN / REAR SUSPENSION
Shock absorbers / Swing arm / Specifications

CHAPTER FIFTEEN / BRAKES
Brake service / Brake system bleeding / Front brake pad replacement / Front brake caliper (Springer fork models except FXSTSSE3) / Brake reaction link / Front brake caliper (FXSTSSE3 and all telescopic fork models) / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Rear brake pedal / Specifications

CHAPTER SIXTEEN / BODY AND FRAME
Seat / Seat base / Passenger seat support / Seat post / Splash guard / Front fender / Sissy bar / Luggage rack / Rear fender / Footboards and footrests / Jiffy stand / Windshield / Saddlebags / Specifications

INDEX

COLOR WIRING DIAGRAMS

Big Dog Motorcycles Factory Issued Service Bulletins 2002

This is a three ring binder with a collection of service bulletins sent to dealers from the factory. The total amount of pages are around 5/16 inch thick. There are tabs for separation by category for future bulletins to be installed.
Big Dog did have a service manual, and these items were updates or corrections from around the 2002 period.

Harley Davidson Factory Service Manual 99481-01A 2001 Dyna Glide Series

This is a a used factory service manual from a closed repair shop. All of the pages are intact and the cover shows signs of normal usage. Harley Davidson part number 99481 (Dyna series) -01A (year model 2001, updated). This book is over 1 inch thick, that’s a lot of information. It has everything you need to know for maintenance and mechanical repairs.

1981 Jammer Cycles Product Catalog Parts for Choppers California

This is an original (California based) Jammer Cycle catalog, probably missing the covers. About the thickness of a regular magazine (like Easyriders)The newest date inside is from 1981. Jammer Cycles operated a booming mail order business in those years. In 1994 another parts distributor ( Chrome Specialties of Texas) purchased the company and incorporated the Jammer brand into their catalog. Global Motorsports purchased Chrome Specialties along with two other motorcycle parts distributors. One distributor was Custom Chrome, in it’s wisdom Global combined Chrome Specialties with Custom Chrome but kept the Jammer brand alive. Jammer is still a brand of Custom Chrome thanks to Korean creditors. Yes technically Jammer is now owned by the South Korean makers of the Rev Tech motor.
This is a great piece of history from the hay day of California choppers, Easyriders, and Shovelheads.

Pure Polaris 4010249 Thermister Switch 2000 – 2002 (2204571)

This is an original new in the package thermister for Polaris ATV’s. This item was later superseded to part number 2204571. This is the fitment list for the 2204571 below.

2000 A00AA32AA TRAIL BOSS ELECTRICAL-TAILLIGHT
2000 A00AA32AB TRAIL BOSS ELECTRICAL-TAILLIGHT
2000 A00AA32CA TRAIL BOSS ELECTRICAL-TAILLIGHT
2000 A00CB32AA MAGNUM 325 2X4 ELECTRICAL-TAILLIGHT
2000 A00CB32CA MAGNUM 325 2X4 ELECTRICAL-TAILLIGHT
2000 A00CB32FA 325 MAGNUM 2X4 HDS ELECTRICAL-TAILLIGHT
2000 A00CD32AA MAGNUM 325 4X4 ELECTRICAL-TAILLIGHT
2000 A00CD32CA MAGNUM 325 4X4 ELECTRICAL-TAILLIGHT
2000 A00CD32FA 325 MAGNUM 4X4 HDS ELECTRICAL-TAILLIGHT
2000 A00CD32FB 325 MAGNUM 4X4 HDS II ELECTRICAL-TAILLIGHT
2000 A00CH33AC SPORTSMAN 335 ELECTRICAL-TAILLIGHT
2000 A00CH33AD SPORTSMAN 335 ELECTRICAL-TAILLIGHT
2000 A00CH33AE SPORTSMAN 335 ELECTRICAL-TAILLIGHT
2000 A00CH33AF SPORTSMAN 335 ELECTRICAL-TAILLIGHT
2000 A00CH33AG SPORTSMAN 335 ELECTRICAL-TAILLIGHT
2001 A01AA32AA TRAIL BOSS ELECTRICAL-TAILLIGHT
2001 A01AA32AB TRAIL BOSS ELECTRICAL-TAILLIGHT
2001 A01AA32AC TRAIL BOSS 325 SE ELECTRICAL-TAILLIGHT
2001 A01CK32AA XPEDITION 325 ELECTRICAL-TAILLIGHT
2002 A02CK32AA XPEDITION 325 ELECTRICAL-TAILLIGHT

Harley Davidson Factory Service Manual 99481-06A 2006 Dyna Glide

This is a a used factory service manual from a closed repair shop. All of the pages are intact and very clean inside and out from light usage. Harley Davidson part number 99481 (Dyna Series) -06A (year model 2006,updated edition). This book is over 1.25 inches thick, that’s a lot of information. It has everything you need to know for maintenance and mechanical repairs.


Harley Davidson Factory Service Manual 99483-98 1998 FLT Touring Road King

This is a a used factory service manual from a closed repair shop. All of the pages are intact with only minor finger prints and cover wear. Harley Davidson part number 99483 (touring, ultra, road glide, road king, etc) -98 (year model 1998). This book is over 1.5 inches thick, that’s a lot of information. It has everything you need to know for maintenance and mechanical repairs.

Big Dog Motorcycles Factory Issued Flat Rate Manual

This is a a used factory flat rate manual for Big Dog Motorcycles. This is dated in 2001, ten years before they went belly up, so it applies to the early years (1994-2002). It also could be used for ball park flat rates for other Harley Davidson clones. 28 pages spiral bound. Great for independent shops and Big Dog owners. Flat Rate manuals describe the time in minutes or hours to perform certain repair or maintenance jobs.