Honda Mini Trail Dirt Bike Z 50 65 CT 70 90 110 Service Repair Manual 1965 – 1999 M310-13

Models Covered
1980 1981 1982 1983 HONDA C70 C 70
All Years HONDA C70M C 70 M
1966 1967 1968 1969 HONDA C90 C 90
All Years HONDA CL70 CL 70
All Years HONDA CL90 CL 90 L
All Years HONDA CL90L
1980 1981 1982 1983 1984 1986 HONDA CT110 CT 110
1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 HONDA CT70 CT
1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 HONDA CT90
All Years HONDA S65 S 65
1973 1974 1975 HONDA S90 S 90
1971 1972 HONDA SL70 SL
All Years HONDA SL90
1973 1974 1975 HONDA ST90
1974 1975 1976 HONDA XL70 XL
1969 1970 1971 1972 1973 1974 1975 1976 1977 1978 HONDA Z50A Z50 Z 50 A
1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989, 1991 1992 1993 1994 1995 1996 1997 1998 1999 HONDA Z50R Z50 Z 50 R 50R
Motosport 70 90
Single Overhead Cam Single Cylinder
Mini trail
Cub
Passport
Trail 70
Trail 90
This vintage Honda motorcycle manual is 389 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Parts replacement / Expendable supplies / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency requirements / Emergency troubleshooting / Engine starting problems / Operating problems / Clutch / Brakes / Transmission / Suspension

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Daily checks / Routine checks / Service intervals / Crankcase breather hoses / Battery / Periodic lubrication / Engine oil change / Centrifugal oil filter rotor and oil filter screen cleaning / Fork oil change / Drive chain lubrication / Control cable service / Speedometer cable lubrication / Drive chain adjustment / Front brake adjustment / Rear brake adjustment / Centrifugal clutch adjustment / Manual clutch adjustment / Throttle adjustment / Air filter service / Fuel shutoff valve and filter service / Periodic maintenance / tune-up / Air cleaner element / Valve clearance adjustment / Camshaft chain tensioner adjustment / Compression test / Spark plugs / Contact breaker point ignition / Solid state ignition / Carburetor / Idle mixture adjustment / idle speed adjustment / Serial numbers / Specifications

CHAPTER FOUR / ENGINE
Engine lubrication / Removal installation / Cylinder head and camshaft / Valves and valve components / Camshaft chain and tensioner / Cylinder / Piston, pins and rings / Ignition advance mechanism / Alternator / Oil pump / Crankcase and crankshaft / Kickstarter / Electric starter gears / Break-in procedure / Specifications

CHAPTER FIVE / CLUTCH AND TRANSMISSION
Manual clutch / Centrifugal clutch / Clutch inspection / Clutch release mechanism removal/installation / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / Preliminary transmission inspection / 3-speed transmission and internal shift mechanism (Type I) / 3-speed transmission and internal shift mechanism (Type II) / 4-speed transmission and internal shift mechanism (Type III) / 4-speed transmission and internal shift mechanism (Type IV) / Internal shift mechanism / Dual-range subtransmission / Specifications

CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor operation service adjustments / Throttle cable / Choke cable / Fuel shutoff valve / Fuel tank / Crankcase breather system / Exhaust system / Specifications

CHAPTER SEVEN / ELECTRICAL SYSTEMS
Charging system / Battery / Rectifier / Alternator / Stator coil testing / Contact breaker point ignition / Ignition pulse generator / Ignition pulse generator and ignition advance mechanism / Spark plug / Ignition coil / Starting system / Starter / Starter solenoid / Lighting system / Handlebar switches / Handlebar switches / Rear brake light switch / Specifications

CHAPTER EIGHT / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head / Front fork / Specifications

CHAPTER NINE / REAR SUSPENSION
Rear wheel / Rear hub / Driven sprocket assembly / Drive chain / Wheel balancing / Swing arm / Shock absorbers / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front and rear brakes / Front brake cable / Specifications

SUPPLEMENT / 1988 AND LATER SERVICE INFORMATION
Battery (CT70 1991-on) / Spark plugs (Z50R 1988-on) / Carburetor adjustment (Z50R 1988-on) / Solid state ignition (Z50R 1988-on) / Cylinder head and camshaft (CT70 and Z50R 1991-on) / Valve and valve components (Z50R) / Kickstarter (50-70 cc engines) / Centrifugal clutch (1992 Z50R and 1991-on CT70) / Carburetor service (1988-on) / Evaporative control system (1991-on CT70) / Regulator/rectifier (1991-on CT70) / Alternator (1991-on CT70) / Capacitor discharge ignition CDI (1988-on Z50R and 1991-on CT70) / Tire changing (1988-on Z50R) / Rear hub (1991-on CT70)

INDEX

WIRING DIAGRAMS

Z50A (1969-1978)
Z50R (1979-1989, 1991-1999)
S65 (All Years)
C70 (1980-1983)
C70M (All Years)
CL70 (All Years)
CT70 (1969-1982)
SL70 (1971-1972)
XL70 (1974-1976)
S90 (1973-1975)
SL90 (All Years)
ST90 (1973-1975)
C90 (1966-1969)
CL90 (All Years)
CL90L (All Years)
CT90 (1969-1979)
CT110 (1980-1984, 1986)
3101331013b31013p

Kawasaki Vulcan VN900 Classic LT Custom 2006-2013 Service Repair Manual M246

Kawasaki Vulcan 900 Classic VN900B VN900BC (2006-2013)
Kawasaki Vulcan 900 Classic LT VN900D VN900DC (2006-2013)
Kawasaki Vulcan 900 Custom VN900C VN900CC (2007-2013)

This Kawasaki Vulcan 900 manual is 424 pages.

QUICK REFERENCE DATA

CHAPTER ONE/GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Starting procedures / Engine performance / Engine / Engine exhaust / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Electronic diagnostic system / Electrical testing / Electrical troubleshooting / Suspension and steering / Brake system / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Cylinder numbering and firing order / Tune-up / Air filter / Engine compression test / Spark plugs / Ignition timing / Valve clearance / Engine oil / Engine oil pressure test / Fuel line inspection / Clean air system / Evaporative emissions control system (California models) / Idle speed adjustment / Throttle cable / Control cable lubrication / Clutch cable / Shift rod length / Headlight adjustment / Cooling system / Tires and wheels / Front suspension inspection / Rear suspension inspection / Steering inspection / Drive belt / Brake system / General lubrication / Fasteners / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head cover / Camshaft / Rocker arm and shaft / Cam chain and guides / Cam chain tensioner / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine removal and installation / Balancer and starter clutch assembly / Primary drive gear / Balancer shaft / Oil pump / Oil pipes / Oil pressure relief valve / Oil screen / Crankcase / Crankshaft and connecting rods / Engine break-in / Specifications

CHAPTER SIX / CLUTCH
Clutch cable / Clutch lever assembly / Clutch cover / Clutch release lever / Clutch / Specifications

CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM
Shift pedal / External shift mechanism / Engine pulley cover / Engine pulley / Transmission / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL INJECTION, EMISSIONS AND EXHAUST SYSTEMS
Air filter housing / Fuel tank / Fuel level sensor / Fuel gauge / Fuel pump / Fuel reserve switch / Fuel pump relay / Digital fuel injection (DFI) / Electronic control unit (ECU) / ECU main relay / Fuel injectors and fuel rail / Throttle body / Intake manifold / Throttle sensor / Subthrottle (ST) sensor / Subthrottle valve (STV) actuator / Intake air pressure (IAP) sensor / Intake air temperature (IAT) sensor / Vehicle down sensor / FI indicator / Throttle cable replacement / Exhaust system / Oxygen sensor / Evaporative emissions control (EVAP) system (California models) / Clean air system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Charging system / Alternator / Regulator/rectifier / Ignition system / Peak voltage testing / Ignition coil cover / Ignition coil / Crankshaft sensor / Starting system / Starter / Starter relay / Starter circuit relay / Interlock system / Lighting system / Front turn signal housing / Meter assembly / Speed sensor / Horn / Switch continuity test / Left handlebar switch / Clutch switch / Right handlebar switch / Engine stop switch / Front brake light switch / Rear brake light switch / Ignition switch / Oil pressure switch / Neutral switch / Sidestand switch / Relay box / Turn signal relay / Fuses / Wiring diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Cooling system inspection / Coolant reservoir cover / Coolant reservoir / Radiator / Radiator fan / Fan relay / Coolant temperature sensor / Thermostat / Coolant return pipe / Water pump / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE BELT
Motorcycle lift / Front wheel / Rear wheel / Wheel and axle inspection / Front and rear hub / Rear coupling / Rear pulley / Drive belt / Drive belt adjuster / Laced wheels (B and D models) / Cast wheels (C models) / Wheel balance / Tires / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar grip / Steering head and stem / Steering bearing preload / Steering head bearing race / Steering stem bearing / Front fork / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Suspension lever / Tie rod / Swing arm / Bearing replacement / Specifications

CHAPTER FOURTEEN / BRAKES
Brake service / Brake bleeding tips / Bleeding the brakes / Brake fluid draining / Brake pads / Brake caliper / Front master cylinder / Rear master cylinder / Brake pedal / Brake disc / Brake hose / Specifications

CHAPTER FIFTEEN / BODY AND FRAME
Seat / Side covers / Front footrest / Rear footpeg (all models) / Frame downtube / Front fender / Rear fender / Tool box / Battery box / Sidestand / Windshield (D models) / Saddlebags (D models) / Saddlebag brackets (D models) / Backrest (D models) / Specifications

INDEX

COLOR WIRING DIAGRAMS

Kawasaki Vulcan 900 Classic VN900B VN900BC 2006 2007 2008 2009 2010 2011 2012 2013
Kawasaki Vulcan 900 Classic LT VN900D VN900DC 2006 2007 2008 2009 2010 2011 2012 2013
Kawasaki Vulcan 900 Custom VN900C VN900CC 2007 2008 2009 2010 2011 2012 2013

246246b

Kawasaki Ninja 250R EX250 1988-2012 Service Repair Manual M241

This Kawasaki Ninja Manual is 424 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications Specs

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine lubrication / Engine leakdown test / Clutch / Gear shift linkage and transmission / Brakes / Steering and handling / Brake troubleshooting Specs

CHAPTER THREE / LUBRICATION, MAINTENANCE and TUNE-UP
Tune-up / Air filter / Engine oil and filter / Idle speed adjustment / Spark plugs / Battery / Compression test / Ignition timing inspection / Brake system / Clutch / Cooling system / Fuel hose inspection / Emission control systems / Throttle cables / Choke cable / Carburetor synchronization / Tires and wheels / Valve clearance / Lights and horn inspection / Sidestand switch and ignition cut-off system / Steering head bearing inspection / Front suspension inspection / Front fork oil change / Rear suspension inspection / Swing arm bearing lubrication / Drive chain / Speedometer cable / Fasteners / Specifications Specs

CHAPTER FOUR / ENGINE TOP END (1988-2007 MODELS)
Exhaust system / Cylinder head cover / Camshafts / Rocker arms / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications Specs

CHAPTER FIVE / ENGINE TOP END (2008-ON MODELS)
Exhaust system / Air suction valve / Cylinder head cover / Camshafts / Valve lifters and shims / Cylinder head / Valves / Cam chain tensioner / Cylinder / Piston and piston rings / Specifications Specs

CHAPTER SIX / ENGINE LOWER END
Engine / Left crankcase cover / Starter idler gear / Flywheel (alternator rotor) and starter clutch / Right crankcase cover / Cam chain tensioner (1988-2007 models) / Camshaft chain and guides / (1988-2007 models) / Oil pump / Oil pressure relief valve / Crankcase oil screen / Oil pipes / Crankcase / Crankshaft / Connecting rods / Balancer shaft / Crankcase breather / Engine break-in / Specifications Specs

CHAPTER SEVEN / CLUTCH AND EXTERNAL GEARSHIFT MECHANISM
Clutch / Shift linkage / External gearshift linkage / Primary drive gear / Clutch cable replacement / Specifications Specs

CHAPTER EIGHT / TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM
Transmission / Shift drum and forks / Specifications Specs

CHAPTER NINE / FUEL AND EMISSION CONTROL SYSTEMS
Carburetor / Throttle cables / Choke cable / Air box / Fuel tank / Fuel valve / Fuel level sensor (2008-on models) / Clean air system (2008-on models) / Evaporative emissions control system (California models only) / Specifications Specs

CHAPTER TEN / ELECTRICAL SYSTEM (1988-2007 MODELS)
Electrical component replacement / Continuity testing guidelines / Electrical connectors / Negative battery terminal / Battery / Charging system / Stator / Flywheel and starter clutch / Regulator/rectifier / Starting system / Starter / Starter relay / Starter circuit relay / Ignition system / Fan system / Coolant temperature gauge and sensor / Meter unit / Lighting system / Turn signal relay / Switches / Junction box and fuses / Wiring diagrams / Specifications Specs

CHAPTER ELEVEN / ELECTRICAL SYSTEM (2008-ON MODELS)
Negative battery terminal / Battery / Charging system / Stator / Flywheel and starter clutch / Regulator/rectifier / Starting system / Starter / Starter relay / Starter circuit relay / Ignition system / Fan system / Meter unit / Fuel level system / Lighting system / Turn signal relay / Coolant temperature switch / Switches / Diodes / Fuses / Wiring diagrams / Specifications Specs

CHAPTER TWELVE / COOLING SYSTEM
Safety precautions / Radiator and fan / Thermostat / Thermostat housing / Coolant temperature sensor/switch / Water pump / Coolant reservoir / Specifications

CHAPTER THIRTEEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel and speedometer drive unit / Rear wheel / Front and rear hubs / Wheel balance / Tire repairs / Tire changing / Drive chain / Drive sprocket guard / Sprockets / Specifications Specs

CHAPTER FOURTEEN / FRONT SUSPENSION AND STEERING
Handlebars / Front fork / Steering stem and head / Steering head bearing races / Steering play inspection and adjustment / Specifications Specs

CHAPTER FIFTEEN / REAR SUSPENSION (1988-2007 MODELS)
Rear end support / Shock absorber / Shock absorber linkage / Swing arm / Specifications Specs

CHAPTER SIXTEEN / REAR SUSPENSION (2008-ON MODELS)
Rear end support / Shock absorber / Shock absorber linkage / Swing arm / Shock absorber adjustment / Specifications Specs

CHAPTER SEVENTEEN / BRAKES (1988-2007 MODELS)
Brake fluid selection / Brake service / Brake pads / Front brake caliper / Front brake master cylinder / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications Specs

CHAPTER EIGHTEEN / BRAKES (2008-ON MODELS)
Brake fluid selection / Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications Specs

CHAPTER NINETEEN / BODY (1988-2007 MODELS)
Seat / Side covers / Lower fairing / Upper fairing / Upper fairing bracket / Front fender / Rear fender / Tail cover / Side mirrors

CHAPTER TWENTY / BODY (2008-ON MODELS)
Retaining clips / Front seat / Rear seat / Side covers / Lower fairing / Radiator fairing / Windshield / Upper fairing / Upper cover / Upper fairing bracket / Front fender / Front fender bracket / Rear fender / Side mirrors

Index

Color Wiring Diagrams

Models covered: EX250 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

241b241p

Kawasaki KLR650 2008 – 2012 Service Repair Manual M240-2

This Kawasaki KLR650 Manual is 312 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine lubrication / Engine leakdown test / Clutch / Gear shift linkage and transmission / Brakes / Steering and handling / Disc brake troubleshooting / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Tune-up, service and maintenance intervals / Fuel and lubricants / Oil and filter change / Fork oil change / Control cable lubrication / Drive chain cleaning, lube and adjustment / Air filter cleaning and replacement / Air filter housing draining / Muffler cleaning / Balancer chain tensioner adjustment / Coolant level check / Coolant draining refill / Throttle play adjustment and inspection / Valve clearance / Engine tune-up / Spark plugs / Specifications

CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head cover / Camshafts and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Engine / Cam chain and lower guide / Left crankcase cover / Engine / Balancer / Crankcase / Seal replacement / Crankcase bearing replacement / Crankshaft / Engine break-in / Specifications

CHAPTER SIX / CLUTCH, GEARSHIFT MECHANISM AND LUBRICATION SYSTEM
Right crankcase cover / External gearshift linkage / Oil pump / Primary drive gear / Clutch cable / Specifications

CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM
Input shaft / Output shaft / Inspection / Shift drum and forks / Specifications

CHAPTER EIGHT / FUEL SYSTEM
Carburetor cleaning and inspection / Float adjustment / Fuel valve / Evaporative emissions control system / Throttle and choke cable / Air filter housing / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Continuity testing / Battery / Charging system / Alternator cover / Stator / Rotor and starter clutch / Regulator rectifier / Starting system / Starter / Starter relay / Starter circuit relay / Ignition system / Fan / Coolant temperature gauge and sender / Meter unit / Lighting system / Switches / Fuses / Specifications

CHAPTER TEN / COOLING STSTEM
Safety precautions / Radiator and fan / Thermostat / Water temperature sending unit / Water pump / Coolant reserve tank / Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front and rear wheel / Speedometer drive unit / Front and rear hubs / Rim and spoke / Drive chain / Sprockets / Tire changing / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Left hand grip replacement / Balancer weights / Front fork / Fork service Steering stem and head / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Linkage / Swing arm / Shock adjustment / Specifications

CHAPTER FOURTEEN / BRAKES
Fluid / Front and rear brake pads Front and rear brake caliper / Front and rear master cylinder / Rear brake pedal / Brake system draining and bleeding / Brake disc / Specifications

CHAPTER FIFTEEN / BODY
Side covers / Seat / Fuel tank / Lower and lower fairing / Fender / Carrier / Subframe / Skid plate / Specifications

INDEX

COLOR WIRING DIAGRAMS

Models covered:
2008 2009 2010 2011 2012 Kawasaki KLR650 KLR 650

Dual Sport Dualsport 2402b2402p

Honda VTX1300 S C R T 2003 – 2009 Service Repair Manual Clymer M231

This Honda VTX1300 Manual is 424 pages.
2003-2007 HONDA VTX1300S
2004-2009 HONDA VTX1300C
2005-2009 HONDA VTX1300R
2008-2009 HONDA VTX1300T

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Shop supplies / Tools / Measuring tools /Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Electrical testing / Final drive / Front suspension and steering / Brake system

CHAPTER THREE / MAINTENANCE, LUBRICATION and TUNE-UP
Tune-up / Air filter / Engine compression test / Spark plugs / Ignition timing / Valve clearance / Idle speed adjustment / Fuel system hose inspection / Fuel filter / Throttle cable / Clutch cable and clutch lever / Engine oil and filter / Engine oil pressure check / Cooling system / Front fork oil change / Specifications

CHAPTER FOUR and FIVE / ENGINE
Removal installation / Cylinder head covers and rocker arms / Camshafts / Cam chain tensioner and cam chain / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Cylinder stud / Crankcase / Crankcase seal and bearing / Crankshaft / Connecting rods / Balancer shafts / Oil pump / Output gear / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Right crankcase cover / Clutch release assembly / Primary drive and driven gears and oil pump chain and sprockets / External shift mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Specifications

CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS
Fuel system differences / Fuel tank / Fuel valve / Air filter housing / Carburetor / Intake manifold / Pilot screw adjustment idle drop procedure / High altitude adjustment / Throttle cable replacement / Choke cable replacement / Fuel pump and fuel filter / Crankcase breather system / Pulse secondary air supply system / Evaporative emission control system / (California models) / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Battery box / Charging system / Stator coil, ignition pulse generator and left crankcase cover / Flywheel, starter clutch and starter drive gears / Ignition system testing / Ignition coils / Ignition pulse generator / Ignition control module ICM / Ignition timing / Throttle position sensor / Starter / Starter relay switch / Clutch diode / Lighting system / Vehicle speed sensor VSS / Coolant temperature indicator and engine coolant temperature ECT sensor / Fan switch / Oil pressure switch and oil pressure indicator / Neutral switch / Sidestand / Clutch switch / Brake light switch / Ignition switch / Handlebar switch / Turn signal relay / Fuel cutoff relay / Horn / Fuses / Specifications

CHAPTER TEN / COOLING SYSTEM
Temperature warning system / Cooling system inspection / Radiator / Cooling fan / Coolant reserve tank / Thermostat / Thermostat housing / Coolant pipe / Water pump / Specifications

CHAPTER ELEVEN / WHEELS AND TIRES
Motorcycle lift / Front wheel / Rear wheel / Front and rear hubs / Driven flange / Wheel service (cast wheels) / Wheel service (lace wheels) / Tire safety / Tire changing / Wheel balance / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar grips / Front fork / Steering assembly / Steering head and stem / Steering bearing preload check / Steering bearing replacement / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / swing arm / Final drive unit and drive shaft / Ring and pinion gear measurements / Specifications

CHAPTER FOURTEEN / BRAKES
Linked braking system LBS / Brake service / Brake bleeding / Brake fluid draining / Brake pads / Brake caliper removal and installation / Brake caliper overhaul / Front master cylinder / Rear master cylinder / Proportional control valve / Brake hose and brake line replacement / Brake disc / Rear brake pedal / Specifications

CHAPTER FIFTEEN / BODY AND EXHAUST SYSTEM
Seat / Side covers / Left crankcase rear cover / Front fender / Rear fender / Rider footrests / Sidestand / Windshield / Backrest and saddlebags / Exhaust system / Specifications

INDEX

COLOR WIRING DIAGRAMS

Models covered:
2004 2005 2006 2007 2008 2009 Honda VTX1300C
2005 2006 2007 2008 2009 Honda VTX1300R
2003 2004 2005 2006 2007 Honda VTX1300S
2008 2009 Honda VTX1300T
VTX1300
VTX 1300 1300S 1300T S T

231231b231p

Honda VTX1800 2002-2008 Service Repair Manual M230

This Honda VTX1800 Manual is 456 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Electrical testing / Final drive / Front suspension and steering / Brake system

CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Tune-up / Cylinder identification and firing order / Engine rotation / Air filter / Crankcase breather inspection / Engine compression test / Spark plugs / Ignition timing / Valve clearance / Idle speed adjustment / Air screw synchronization / Fuel hose inspection / Throttle cable / Clutch / Engine oil and filter / Engine oil pressure check / Cooling system / Secondary air supply system inspection / Evaporative emission control system inspection (California models) / Battery / Final drive / Wheels and tires / Steering assembly inspection / Front suspension inspection / Rear suspension inspection / Brake system / Headlight aim / Sidestand and ignition cut-off switch test / Front fork oil change / Fastener inspection / Specifications

CHAPTER FOUR / ENGINE TOP END
Cylinder head covers / Camshafts / Cam chain tensioner and cam chain / Cylinder head / Valves and valve components / Cylinder / Pistons and piston rings / Cylinder stud replacement / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Connecting rods / Balancer shaft / Oil pump / Output gear / Engine break-in / Specifications

CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch bleeding / Clutch fluid flushing and draining / Clutch master cylinder / Clutch slave cylinder / Right crankcase cover / Clutch Primary drive and driven gears / External shift mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL INJECTION ANS EMISSION CONTROL SYSTEMS
Fuel system precautions / Fuel tank / Depressurizing the fuel system / Fuel pressure test / Fuel flow test / Fuel pump / Air filter housing / Throttle body / Intake manifold / Fuel injectors and fuel rails / Starter valve / BARO and MAP sensors / Throttle position (TP) sensor / Intake air temperature (IAT) sensor / Engine coolant temperature (ECT) sensor / Crankshaft position (CKP) sensor / Camshaft position (CMP) sensor / Bank angle sensor / Oxygen (O2) sensors (California models) / Engine control module (ECM) / Intake duct control solenoid assembly / Throttle cable replacement / Emission control system labels / Secondary air supply system Evaporative emission control system (California models only) / Fuel injection system identification / Malfunction indicator lamp (MIL) / DTC troubleshooting / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Battery box / Charging system / Stator coil, crankshaft position (CKP) sensor and left crankcase cover / Flywheel, starter clutch and starter drive gears / Ignition system testing / Ignition coils / Crankshaft position (CKP) sensor / Engine control module (ECM) / Ignition timing / Starting system testing / Starter / Starter relay / Lighting system / Meter assembly / Vehicle speed sensor (VSS) / Coolant temperature indicator and engine coolant temperature (ECT) sensor / Coolant temperature sensor / Fan motor switch / Oil pressure indicator and oil pressure switch / Neutral indicator and neutral switch / Fuel reserve indicator and fuel reserve sensor / Sidestand switch / Clutch switch Front brake light switch / Rear brake light switch / Ignition switch / Handlebar switch / Switch continuity test / Turn signal relay / Turn signal/position relay / Horn / Engine stop relay / Fuel cut-off relay / Clutch diode / Fuses / Color wiring diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Temperature warning system / Cooling system inspection / Radiator / Cooling fan / Coolant reserve tank / Thermostat / Thermostat housing / Coolant pipe / Water pump / Specifications

CHAPTER ELEVEN / WHEEL AND TIRES
Motorcycle lift / Front wheel / Rear wheel / Front and rear hubs / Driven flange / Wheel service (cast wheels) / Wheel service (laced wheels) / Tire safety / Tire changing / Wheel balance / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Grips / Front fork / Steering bearing preload / Steering head bearing race / Steering stem bearing

Chapter Thirteen / Rear Suspension and Final Drive
Shock absorber / Swing arm / Final drive unit and drive shaft / Ring and pinion gear / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Swing arm / Final drive unit and drive shaft / Final drive unit overhaul / Ring and pinion gear / Specifications

CHAPTER FOURTEEN / BRAKES
Linked braking system (LBS) / Brake service / Brake bleeding / Brake fluid draining / Brake pads / Brake caliper removal/installation / Brake caliper overhaul / Front master cylinder / Rear master cylinder / Proportional control valve / Brake hose and brake line replacement / Brake disc / Rear brake pedal / Specifications

CHAPTER FIFTEEN / BODY AND EXHAUST SYSTEM
Seat / Side covers / Left crankcase rear cover / Front fender / Rear fender / Rider footrests / Sidestand / Windshield / Saddlebags / Exhaust system / Specifications

INDEX

COLOR WIRING DIAGRAMS

Models covered:
2002 2003 2004 2005 2006 2007 Honda VTX1800C VTX1800 VTX 1800 C 2005 2006 2007 2008 Honda VTX1800F VTX1800 VTX 1800 F 2004 2005 2006 2007 2008 Honda VTX1800N VTX1800 VTX 1800 N 2002 2003 2004 2005 2006 2007 Honda VTX1800R VXT1800 VTX 1800 R 2002 2003 2004 2005 2006 Honda VTX1800S VTX1800 VTX 1800 S 2007 2008 Honda VTX1800T VTX1800 VTX 1800 T
230230b

Honda XR80R CRF80F XR100R CRF100F 1992-2009 Service Repair Manual M222

This Honda manual is 272 pages.

QUICK REFERENCE DATA

Chapter 1 / General Information
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

Chapter 2 / Troubleshooting
Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Kickstarter / Drive train noise / Electrical testing / Handling / Brakes

Chapter 3 / Lubrication, Maintenance and Tune-up
Pre-ride inspection / Maintenance and service intervals / Fuel requirements / Tune-up / Air filter / Crankcase breather / Air box drain / Engine oil / Engine oil strainer screen / Engine compression check / Ignition timing / Spark plug / Valve clearance / Cam chain tension adjustment / Carburetor / Exhaust system / Control cable inspection and lubrication / Throttle cable adjustment / Clutch lever adjustment / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Rear shock absorber / Rear swing arm and linkage / Sidestand / Front fork oil change / Fasteners / Engine break-in /Specifications

Chapter 4 and 5 / Engine
Exhaust system / Cylinder head cover / Camshaft / Cam chain / Cylinder head / Valves and valve components / Cylinder and chain tensioner / Piston and piston rings / Cylinder stud replacement / Engine removal installation / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Kickstarter /Specifications

Chapter 6 / Clutch, Oil Pump, Primary Drive Gear and External Shift Mechanism
Right crankcase cover / Clutch release mechanism / Clutch / Oil pump / Primary drive gear assembly / External shift mechanism / Clutch cable replacement /Specifications

Chapter 7 / Transmission and Shift Mechanism
Transmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Internal shift mechanism /Specifications

Chapter 8 / Fuel System
Fuel tank / Fuel valve / Air box / Carburetor and intake tube / Carburetor service / Float level adjustment / Carburetor adjustments / Crankcase breather system / Throttle cable /Specifications

Chapter 9 / Electrical System
CDI precautions / Left crankcase cover / Flywheel / Exciter coil and ignition pulse generator stator plate assembly / Ignition coil / Ignition control module ICM / Ignition switch / Engine stop switch / Ignition system testing / Ignition timing / Wiring diagrams /Specifications

Chapter 10 / Wheels, Tires and Drive Chain
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket replacement / Tire changing /Specifications

Chapter 11 / Front Suspension and Steering
Handlebar / Handlebar grip / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork service /Specifications

Chapter 12 / Rear Suspension
Rear Suspension / Shock absorber / Shock linkage / Rear swing arm /Specifications

Chapter 13 / Brakes
Front and rear brake / Front brake cable / Rear brake pedal and rod /Specifications

Chapter 14 / Body
Seat / Side covers / Fuel tank shrouds / Number plate / Front fender / Rear fender / Skid plate / Sidestand / Footpegs and mounting brackets / Hand guards /Specifications

Index

Color Wiring Diagrams

222222b

Honda XR600R 1991-2000 XR650L 1993-2007 Service Repair Manual M221

This Honda Motorcycle manual is 336 pages.

QUICK REFERENCE DATA

Chapter One / General Information
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

Chapter Two / Troubleshooting
Electrical component replacement / Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Leakdown test / Clutch / Gearshift linkage / Transmission / Electrical testing / Starting system (XR650L) / Charging system (XR650L) / Ignition system / Front suspension and steering / Rear suspension / Brakes

Chapter Three / Lubrication, Maintenance and Tune-Up
Pre-ride inspection / Engine oil / Oil line strainer / Oil strainer screen / Air filter / Control cable inspection and lubrication / Clutch lever adjustment / Drive chain / Wheel bearing inspection / Emission control system (XR650L) / Spark plug / Valve clearance adjustment / Starter decompression lever adjustment (XR600R) / Compression test / Tune up

Chapter Four / Engine Top End
Cylinder head cover and camshaft / Camshaft chain tensioner / Cylinder head / Valves and components / Cylinder / Piston, pin and rings

Chapter Five / Engine Lower End
Engine removal-installation / Starter gear assembly / Flywheel and starter clutch / Kickstarter / Oil pump / Oil lines / Oil strainer screen / Primary drive gear / Camshaft chain and guides / Crankcase and crankshaft / Break-in

Chapter Six / Clutch and External Shift Mechanism
Clutch cable / Right crankcase cover / Clutch release lever / External shift mechanism

Chapter Seven / Transmission and Internal Shift Mechanism
Internal shift mechanism

Chapter Eight and Chapter Nine/ Fuel, Emmision Control and Exhaust Systems
Carburetor / Adjustments / Throttle cable / Choke cable / Fuel tank / Fuel valve / Crankcase breather system / Evaporative emission control system / Pulse seondary air injection system / Air box

Chapter Ten and Chapter Eleven/ Electrical System
Charging system / Alternator / Voltage regulator-rectifier / Ignition system / Ignition control module / Pulse generator / Ignition coil / Starting system / Starter / Starter relay / Clutch diode / Lighting system / Switches / Instrument cluster / Horn / Fuses

Chapter Twelve / Wheels, Tires and Drive Chain
Front and rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprockets / Tires / Wheel balance

Chapter Thirteen / Front Suspension and Steering
Handlebar / Handlebar grips / Front fork / Steering head / Steering play check and adjustment / Steering head bearing races

Chapter Fourteen / Rear Suspension
Shock absorber / Shock linkage / Swing arm

Chapter Fifteen / Brakes
Brake fluid / Brake service / Front and rear brake pads / Front and rear brake caliper / Front and rear brake master cylinder / Brake hose replacement / Brake disc / Brake pedal / Brake system draining / Brake bleeding

Chapter Sixteen / Body
Left side cover / Right side cover / Seat / Left hand guard / Right hand guard / Front fender / Rear fender / Air shroud (XR650L) / Frame guard / Sidestand

Color Wiring Diagrams

Models covered:
1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 XR600R XR600 R XR 600 R
1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 XR650L XR650 XR 650 L
Dual Sport Dualsport
221221b

Clymer Honda TRX500FA TRX500FGA Rubicon 2001 2004 Service Repair Manual M210

Save money on repair and maintenance jobs. This manual covers Honda Rubicon TRX500 [TRX500FA (2001-2004) and TRX500FGA (2004)]models made between 2001 and 2004.It has chapters on troubleshooting , fuel system overhaul and adjustment , plus brakes and every other system onboard. As with all Clymer publications this manual has step by step instructions for each repair procedure , complete with multiple illustrations. There are wiring diagrams and specification charts , plus many great tips on types of tools , fasteners , and specialty chemicals used in motorcycle maintenance. Not only save money on repairs , but know that it was done correctly.

This Honda Rubicon TRX500 Manual is 392 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Engine operating requirements / Starting the engine / Starting difficulty / Poor idle speed performance / Poor medium and high speed performance / Electric starting system / Charging system / Ignition system / Lighting system / Cooling system / Combination meter / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leakdown test / Engine oil pressure test / Clutch / Sub-transmission / Main (automatic) transmission / Global positioning system (GPS) / Drivetrain troubleshooting / Handling / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule / Battery / Periodic lubrication / Engine oil and filter change / Front and rear differential gearcase oil change / Control cable lubrication / Periodic maintenance / Air filter / Spark arrestor / Toe adjustment / Tune-up / Valve clearance check adjustment / Cylinder compression check / Spark plug / Specifications

CHAPTER FOUR / ENGINE TOP END
Cleanliness / Exhaust system / Cylinder head cover, rocker arms and push rods / Cylinder head / Valves and valve components / Camshaft / Camshaft chain tensioner / Cylinder / Piston and piston ring / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine removal and installation / Recoil starter / Driven pulley / Alternator cover / Starter reduction gears / Rear crankcase cover / Flywheel and starter clutch / Crankcase and crankshaft / Lubrication system / Oil strainer screens / Oil tank / Oil pump / Engine break-in / Specifications

CHAPTER SIX / CLUTCH AND PRIMARY DRIVE GEAR
Clutch cover / Centrifugal clutch and primary drive gear / Specifications

CHAPTER SEVEN / TRANSMISSIONS AND SHIFT MECHANISM
Shift mechanism / Sub-transmission / Automatic transmission / Specifications

CHAPTER EIGHT / FUEL SYSTEM
Carburetor / Carburetor float level adjustment / Carburetor adjustments / Carburetor heater / Throttle housing and cable / Fuel tank / Fuel valve / Air box / Air intake duct / Air intake guide plate / Choke cable / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Resistance and peak voltage testing / Charging system / Alternator / Ignition system / Electric starting system / Starter relay switch / Start circuit diode / Automatic transmission Hondamatic / Lighting system / Combination meter / Switches / Throttle position sensor / Oil thermosensor / Coolant thermosensor / Coolant fan motor / Speed sensor unit / Fuses / GPS / Wiring diagrams / Specifications

CHAPTER TEN / COOLING SYSTEM
Coolant / Coolant reserve tank / Radiator / Cooling fan / Thermostat / Water pump / Oil cooler / Thermosensors / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Wheel / Tires and wheels / Hub / Shock absorbers / Tie rods / Steering knuckle / Control arms / Handlebar / Steering shaft / Specifications

CHAPTER TWELVE / FRONT DRIVE MECHANISM
Front drive axles / Driveshaft / Front differential

CHAPTER THIRTEEN / REAR AXLE, SUSPENSION AND FINAL DRIVE
Wheels / Shock absorbers / Rear axle / Final drive unit / Swing arm / Specifications

CHAPTER FOURTEEN / BRAKES
Front brake drum / Front brake shoe / Front brake panel / Wheel cylinders / Front master cylinder / Brake fluid draining / Brake bleeding / Rear drum brake / Rear brake shoe / Brake panel / Front brake hose replacement / Rear brake pedal and cable / Rear brake lever parking brake cable / Specifications

CHAPTER FIFTEEN / BODY
Seat / Recoil starter cover / Right side cover / Left side cover / Fuel tank cover / Front carrier / Front bumper / Center mud guards / Front mud guards / Inner front fender / Front fender / Headlight grill / Rear carrier / Rear fender / Tool box / Handlebar cover / Specifications

INDEX

COLOR WIRING DIAGRAMS

Models covered:
2001 2002 2003 2004 Honda TRX500FA TRX500 FA TRX 500 Rubicon
2004 Honda TRX500FGA TRX500 TRX 500 FGA Rubicon
210210b210p

Clymer Honda TRX500 Foreman 2005 2011 Service Repair Manual M206

Save money on repair and maintenance jobs. This manual covers Honda Foreman TRX500FE (2005-2011), TRX500FM (2005 – 2011), TRX500TM (2005 – 2006), TRX500FPE (2007 – 2011) and TRX500FPM (2008)]models.It has chapters on troubleshooting , fuel system overhaul and adjustment , plus brakes and every other system onboard. As with all Clymer publications this manual has step by step instructions for each repair procedure , complete with multiple illustrations. There are wiring diagrams and specification charts , plus many great tips on types of tools , fasteners , and specialty chemicals used in motorcycle maintenance. Not only save money on repairs , but know that it was done correctly.

This is a brand new Clymer Manual for the Honda TRX500 Foreman, covering 2005-2011. It is the most up to date edition available!

This manual is 375 pages, catalog number M206. The expert text gives you complete information regarding maintenance, tune-up, repair and overhaul.

Like any Clymer manual, this book also contains:

Step-by-step instructions
Detailed and exploded views and photos
Bold figure numbers to quickly match instructions with illustrations and photos
Thumb-tabbed chapters for quick access
Two-column layout with large print
Numbered table of contents and extensive index
Clymer manuals provide step-by-step procedures based on the complete disassembly of the machine. This hands-on experience combined with extensive research results in a manual that is both detailed and user friendly. Accurate, clear and concise text, combined with detailed illustrations and photography, make it possible for the novice ATV or motorcycle enthusiast to safely and enjoyably service their vehicle. At the same time, the in-depth coverage provides indispensable information for those tackling more complicated procedures.

TABLE OF CONTENTS

Chapter One/General Information
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

Chapter Two/Troubleshooting
Starting the engine / Starting difficulty / Poor idle speed performance / Poor medium and high speed performance / Electric starting system / Charging system / Ignition system / Cooling system / Combination meter / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leakdown test / Clutch (engine) / Transmission / Drive selector clutch / Drivetrain / Handling / Electric power steering system / Frame noise / Brake system / Specifications

Chapter Three/Lubrication, Maintenance and Tune-up
Pre-ride check list / Tune-up / Tires and wheels / Engine oil / Front differential gearcase / Rear differential gearcase / Air filter / Control cables / Brake system / Fuel system / Spark plug / Valve clearance adjustment / Ignition timing inspection / Cylinder compression test / Clutch adjustment / Exhaust system / Suspension / Steering system / Drive system / Electrical system / Body / Fasteners / Specifications

Chapter Four/Engine Top End
Exhaust system / Cylinder head cover, rocker arms / and push rods / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Camshaft / Specifications

Chapter Five/Engine Lower End
Servicing engine in frame / Engine removal installation / Recoil starter / Driven pulley / Alternator cover / Rear crankcase cover / Flywheel and starter clutch / Reverse shaft assembly / Lubrication system / Oil pump / Relief valve / Oil strainer screen / Output shaft and gears / Crankcase / Transmission function check / Engine break-in / Specifications

Chapter Six/Clutch, Primary Drive Gear and ESP Gears
ESP reduction gears / Front crankcase cover / Clutch lever assembly / Clutch assemblies / Centrifugal clutch and primary drive gear / Change clutch / Specifications

Chapter Seven/Transmission and Shift Mechanism
External gearshift linkage / Transmission and internal shift mechanism / Mainshaft / Countershaft / Reverse idler gear assembly / Internal shift mechanism / Reverse selector cable replacement / Specifications

Chapter Eight/Fuel System
Air intake duct / Air box / Carburetor / Carburetor float level adjustment / Carburetor adjustments / Carburetor heater / Fuel tank / Fuel valve / Fuel level system / Throttle housing and cable / Choke cable replacement / Specifications

Chapter Nine/Electrical System
Electrical component replacement / Continuity testing / Electrical connectors / Negative battery terminal / Battery / Charging system / Alternator / Ignition system / Starting system / Starter relay / Start circuit diode / Electric shift system / Drive selector clutch system / Electric power steering (EPS) / Lighting system / Sensors / Cooling fan motor / Combination meter / Switches / Fuses / Wiring diagrams / Specifications

Chapter Ten/Front Suspension and Steering
Front wheel / Tires and wheels / Front hub / Shock absorbers / Tie rods / Steering knuckle / Control arms / Handlebar / Steering shaft / Electric power steering / Specifications

Chapter Eleven/Front Drive Mechanism
Front drive axles / Drive shaft / Front final drive and selector clutch / Specifications

Chapter Twelve/Rear Axle, Suspension and Final Drive
Rear wheels / Wheel hub / Shock absorbers / Rear axle / Rear final drive / Swing arm / Specifications

Chapter Thirteen/Brakes
Brake service / Front brake pads / Front brake caliper / Front brake master cylinder / Brake system draining / Brake bleeding / Rear drum brake / Rear brake shoes / Brake panel / Front brake hose replacement / Rear brake pedal and cable / Rear brake lever/parking brake cable / Specifications

Chapter Fourteen/Oil Cooler and Cooling Fan
Oil coolers / Oil hose replacement / Cooling fan / Specifications

Chapter Fifteen/Body
Retaining clips / Retaining tabs / Seat / Recoil starter cover / Right side cover / Left side cover / Fuel tank cover / Front carrier / Front skid plate / Front bumper cover / Front bumper / Inner front fender / Front fender / Center mud guards / Front mud guards / Rear fender lid / Taillight grille / Rear corner outer fender / Storage box / Rear carrier / Rear fender / Engine skidplate / Rear final drive skidplate / Air guides / Handlebar cover / Specifications

Index

Color Wiring Diagrams

206206b206p